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MICRO- AND NANOCRYSTALLINE CERAMIC - METAL FUNCTIONALLY GRADED MATERIALS

SEVENTH FRAMEWORK PROGRAMME THEME 4 – NMP: Nanosciences, N anotechnologies, Materials and New Production Technologies. Grant agreement no .: 228869. MICRO- AND NANOCRYSTALLINE CERAMIC - METAL FUNCTIONALLY GRADED MATERIALS FOR TRANSPORT APPLICATIONS. Katarzyna Pietrzak.

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MICRO- AND NANOCRYSTALLINE CERAMIC - METAL FUNCTIONALLY GRADED MATERIALS

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  1. SEVENTHFRAMEWORK PROGRAMME THEME 4 – NMP: Nanosciences, Nanotechnologies, Materials and New Production Technologies Grant agreement no.: 228869 MICRO- AND NANOCRYSTALLINE CERAMIC - METAL FUNCTIONALLY GRADED MATERIALS FOR TRANSPORT APPLICATIONS Katarzyna Pietrzak

  2. EC Brochure:NoEs in NMP Success Stories

  3. KMM-NoE: ended 31.01.2009 international non-profit researchassociation (AISBL) legallyregistered13 March 2007 inBelgium for unlimitedduration

  4. Genesis: KMM-NoE(FP6) →Results of investigations KMM-VIN→ Research and infrastructure potential 1Idea of a new material (composition and morphology) for automotive and aerospace applications 2Looking for end-users 3 Collaboration of scientist and industrypartners MATRANS !!!

  5. OBJECTIVE The main objective of the MATRANS is: • to develop the series of advanced metal-ceramic FGM’s with enhanced, application-tailored properties targeted at specific applications in auto, aero-transport. • to promote comprehensive approach combining materialprocessing, characterisation and modelling.

  6. FGM’sto be: DEVELOPED CHARACTERISED MODELLED FGM I: Al2O3-Cu Al2O3-CuAg3Zr0.5 FGM II: Al2O3-NiAl Al2O3-Ni3Al

  7. APPLLICATIONS Thrusters Valves Brake disk

  8. Workpackages • WP 1: Material requirements and preparation of starting materials • T1-1 Definition of target applications, demonstrators and material requirements • T1-2 Preparation starting materials • WP 2: Processing of FGMs • T2-1 Powder metallurgy • T2-2 Metal infiltration • T2-3 Spraying • T2-4 Processing of FGM demonstrators • WP 3: Characterisation of FGMs • T3-1 Nano/microstructure and residual stresses • T3-2 Mechanical and physical properties • T3-3Resistance to service conditions • WP 4 Modelling • T4-1 Modelling of FGM design • T4-2 Modelling of FGM properties under serviceconditions • T4-3 Modelling of uncertainties in FGM characterisation • WP 5: Demonstration • T5-1 Testing/evaluation of thruster components • T5-2 Testing/evaluation of valvetrain components • T5-3 Testing/evaluation of breaking discs components • T5-4 Life cycle analysis • WP 6: Management • WP 7: Dissemination and networking

  9. List of beneficiaries • European Virtual Institute on Knowledge-based Multifunctional Materials AISBL KMM-VIN Belgium • Fraunhofer-Institut für Fertigungstechnik und Angewandte Materialforschung FRAUNHOFER Germany • National Technical University of Athens NTUA Greece • Politechnika Wroclawska WRUT Poland • Ustav Materialov a Mechaniky Strojov Slovenskej Akademie Vied IMSAS Slovakia • Cardiff University CU UK • EADS Deutschland GmbH EADS Germany • Centro Richerche FIAT CRF Italy • Steinbeis Advanced Risk Technologies GmbH R-TECH Germany • Technische Universitaet Kaiserslautern UNIKL Germany

  10. KMM-VIN Belgium • Instytut Technologii Materialow Elektronicznych (ITME), Poland • Instytut Podstawowych Problemow Techniki Polskiej Akademii Nauk (IPPT), Poland • Instytut Metalurgii i Inzynierii Materialowej Polskiej Akademii Nauk (IMIM), Poland • Technische Universitaet Darmstadt (TUD), Germany • Politecnico di Torino (POLITO), Italy • Universita Politecnica delle Marche (UNIVPM), Italy

  11. MATRANS Consortium (16 partners) • Modelling • IPPT Warsaw (PL) • UWC Cardiff (UK) • TU Darmstadt (D) • TU Kaiserslautern • Industry/SME • CRF Fiat (IT) • EADS (D) • SteinbeisR-Tech (D) • Processing ITME Warsaw (PL) IFAM Dresden (D) TU Darmstadt (D) IMSAS Bratislava (SK) NTUA Athens (GR) POLITO, Torino (IT) WTU, Wroclaw (PL) • Characterisation IMIM Cracow (PL) UNIVPM Ancona (IT) NTUA Athens (GR) IFAM Dresden (D) Duration: 3 years (2010-2013) EC grant: 3.6 M€ START DATE: 1 Feb. 2010

  12. Poluethylene foam Previous experience in FGM’s and preliminary results Metal infiltration Powder metallurgy Ceramicpreform

  13. Previous experience in FGM’s and preliminary results 25%Al2O3-75%Me 75%Al2O3-25%Me 50%Al2O3-50%Me

  14. Al2O3 Steel Me Al Previous experience in FGM’s and preliminary results

  15. THANK YOU FOR ATTENTION

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