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Coiling Process with Low Ovality Technology

Reel Power Industries introduces its innovative Low Ovality Coiling Technology. This technology ensures exceptional precision in wire coiling, minimizing distortion and maintaining a perfect, near-circular coil shape. Low Ovality (LV) Technology was developed by and remains unique to Reel Power. It enables high density polyethylene pipe (HDPE) and some unbonded pipes to be coiled with greatly reduced ovality (typicaly less than 5%).

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Coiling Process with Low Ovality Technology

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  1. Low Ovality Coiling Technology Low Ovality Coiling is an advanced technique that produces coils with exceptional roundness and consistency, offering superior performance in a wide range of industrial applications.

  2. What is Low Ovality Coiling? 1 2 Precise Coil Winding The coiling process is carefully controlled to minimize ovality and maintain tight dimensional tolerances. Advanced Machinery Specialized equipment and proprietary techniques are used to achieve the desired coil shape and consistency. 3 Optimal Performance Low ovality coils exhibit improved electrical and mechanical properties, leading to enhanced product performance.

  3. Product Details & Overview Reduce Ovality and Achieve More Compact Coil Dimensions Standard Features: • • • • • • • Powered adjustment of coil diameter Automatic stop at pipe end Automatic pipe layering Automatic reset to loading position Powered coil head collapse Powered tail end guide Manual pipe end attachment, coil strapping and coil unload Reel Power Industries introduces its innovative Low Ovality Coiling Technology. Low Ovality (LV) Technology was developed by and remains unique to Reel Power. It enables high density polyethylene pipe (HDPE) and some unbonded pipes to be coiled with greatly reduced ovality (typicaly less than 5%). Pipe may also be coiled at much smaller diameters allowing longer lengths within existing coil dimensions whilst maintaining acceptable levels of ovality. LV Technology can be used on all pipe sizes that are currently supplied in coils and it enables larger pipe diameters to be coiled that have previously only been supplied in straight lengths. Optional Features: • • • Wheel mounting Integrated coil unload arm Automatic strapping

  4. Benefits of Low Ovality Coiling Improved Efficiency Enhanced Reliability Cost Savings Reduced ovality leads to better space utilization and more efficient electromagnetic field distribution. Consistent coil shape and dimensional stability contribute to increased product lifetime and reliability. Lower material waste and better performance can result in significant cost savings for manufacturers.

  5. Applications of Low Ovality Coiling Electric Motors Precision coils enhance the efficiency and performance of electric motors used in a variety of industrial and commercial applications. Transformers Low ovality coils improve the power transfer and energy efficiency of transformers in electrical power systems. Electromagnetic Devices Precision coils are crucial components in a wide range of electromagnetic devices, including relays, solenoids, and actuators. Inductive Components Low ovality coils are essential for high-performance inductive components used in electronics, telecommunications, and industrial automation.

  6. Comparison to Traditional Coiling 1 Dimensional Accuracy Low ovality coils exhibit significantly tighter tolerances and more consistent dimensions compared to traditional coils. 2 Performance The improved coil shape and dimensional stability of low ovality coils result in enhanced electrical and mechanical performance. 3 Reliability Low ovality coils demonstrate increased durability and longer service life, reducing maintenance and replacement costs.

  7. Process and Equipment Precision Winding Advanced coil winding equipment and processes ensure accurate coil shape and dimensions. Tension Control Carefully managed tension during the winding process minimizes ovality and maintains coil integrity. Quality Monitoring Inline inspection and real-time feedback allow for continuous process optimization and quality control.

  8. Quality Control and Inspection Dimensional Inspection Precise dimensional measurements ensure compliance with stringent coil specifications. Visual Inspection Thorough visual inspection detects any surface imperfections or inconsistencies in the coil structure. Performance Testing Rigorous electrical and mechanical testing validates the coil's operational performance and reliability.

  9. Conclusion and Contact Information Low performance, and reliability. To learn more about our capabilities or to discuss sales@reelpowerind.com. Ovality Coiling Technology delivers exceptional coil quality, your specific requirements, please contact us at

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