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VT Battery Box

VT Battery Box. AA1302-DWG10. 1 of 1. 2. I O N - F Utah State University - University of Washington - Virginia Tech. Al 6061-T6. 0.05” 0.005”. 0.01”. 0.5 °. 0.005”. INTERIOR: Electroless nickel, Uralane EXTERIOR: Class 3 Iridite. Battery Box Frame. Schwartz, J. 18/10/01.

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VT Battery Box

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  1. VT Battery Box

  2. AA1302-DWG10 1 of 1 2 I O N - F Utah State University - University of Washington - Virginia Tech Al 6061-T6 0.05” 0.005” 0.01” 0.5° 0.005” INTERIOR: Electroless nickel, Uralane EXTERIOR: Class 3 Iridite Battery Box Frame Schwartz, J. 18/10/01 07/11/01 Bergquist, A. AA21302-DWG10 2 Non-FC 08/11/01 Schwartz, J. 3:2 1 of 1 0.6 lb

  3. AA1302-DWG11 1 of 1 2 I O N - F Utah State University - University of Washington - Virginia Tech Al 6061-T6 0.05” 0.005” 0.01” 0.5° 0.005” INTERIOR: Electroless nickel, Uralane EXTERIOR: Class 3 Iridite Battery Box Cover Schwartz, J. 18/10/01 07/11/01 Bergquist, A. AA21302-DWG11 2 Non-FC 08/11/01 Schwartz, J. 3:2 1 of 1 0.2 lb

  4. AA1302-DWG12 1 of 1 2 I O N - F Utah State University - University of Washington - Virginia Tech Al 6061-T6 0.05” 0.005” 0.01” 0.5° 0.005” Electroless nickel, Uralane Battery Box Internal Shelf Schwartz, J. 18/10/01 07/11/01 Bergquist, A. AA21302-DWG12 2 Non-FC 08/11/01 Schwartz, J. 3:2 1 of 1 0.04 lb

  5. AA1302-DWG13 1 of 1 2 I O N - F Utah State University - University of Washington - Virginia Tech Delrin 0.05” 0.005” 0.01” 0.5° 0.005” Battery Box Rear Retainer Schwartz, J. 18/10/01 07/11/01 Bergquist, A. AA21302-DWG13 2 Non-FC 08/11/01 Schwartz, J. 3:2 1 of 1 0.67 lb

  6. AA1302-DWG14 1 of 1 2 I O N - F Utah State University - University of Washington - Virginia Tech Delrin 0.05” 0.005” 0.01” 0.5° 0.005” Battery Box Front Retainer Schwartz, J. 18/10/01 07/11/01 Bergquist, A. AA21302-DWG14 2 Non-FC 08/11/01 Schwartz, J. 3:2 1 of 1 0.24 lb

  7. TRIM AS NEEDED TO FIT AA1302-DWG15 1 of 1 2 I O N - F Utah State University - University of Washington - Virginia Tech PigMat 301 0.05” 0.005” 0.01” 0.5° 0.005” Battery Box PigMat Pillow Schwartz, J. 18/10/01 07/11/01 Bergquist, A. AA21302-DWG15 2 Non-FC 08/11/01 Schwartz, J. 3:2 1 of 1 0.1 lb

  8. 0.13 UNIFORM THICKNESS ALL DIMENSIONS ±0.005 TRIM OUTER DIMENSIONS AS NEEDED AFTER ASSEMBLY TO FIT AA1302-DWG16 1 of 1 2 I O N - F Utah State University - University of Washington - Virginia Tech GoreTex 0.05” 0.005” 0.01” 0.5° 0.005” Battery Box Gasket (frame to cover) Schwartz, J. 18/10/01 07/11/01 Bergquist, A. AA21302-DWG16 2 Non-FC 08/11/01 Schwartz, J. 3:2 1 of 1 0.04 lb

  9. 0.13 UNIFORM THICKNESS ALL DIMENSIONS ±0.005 AA1302-DWG17 1 of 1 2 I O N - F Utah State University - University of Washington - Virginia Tech GoreTex 0.05” 0.005” 0.01” 0.5° 0.005” Battery Box Gasket (cover to connector) Schwartz, J. 18/10/01 07/11/01 Bergquist, A. AA21302-DWG17 2 Non-FC 08/11/01 Schwartz, J. 2:1 1 of 1 0.003 lb

  10. 1 2 The USUSat battery box assembles in the same manner as the HokieSat battery box. The interior assembly in the Dawgstar box is rotated 90°, see Dawgstar drawings for details. 3 4 5 6 7 7 2 RAYCHEM POLYSWITCH 6 14 CELL INTERCONNECT NICKEL 5 1 REAR RETAINER DELRIN 4 1 INTERNAL SHELF ELECTROLESS NICKEL PLATED & IRIDITED ALUMINUM 6061-T6 AA1302-DWG18 3 15 SANYO NiCad KR1400-AE 2 1 FRONT RETAINER DELRIN 1 of 1 1 2 ABSORBANT PILLOW PIGMAT 301 2 ITEM QTY NAME MATERIAL Parts List I O N - F Utah State University - University of Washington - Virginia Tech See materials list 0.05” 0.005” 0.01” 0.5° 0.005” Battery Pack Assembly See materials list Schwartz, J. 18/10/01 07/11/01 Bergquist, A. AA21302-DWG18 2 Non-FC 08/11/01 Schwartz, J. 1 of 1

  11. 1 Note that vents are installed on one of the frame walls in the USUSat and Dawgstar battery boxes. The USUSat battery box assembles in the same manner as the HokieSat battery box. The interior assembly in the Dawgstar box is rotated 90°, see Dawgstar drawings for details. 2 3 4 5 6 10 6 SELF-LOCKING HEX NUT - #4-40 STAINLESS STEEL All fasteners are NASA approved. 7 9 1 BATTERY BOX FRAME ALUMINUM 6061-T6. EXTERIOR IRIDITE, INTERIOR ELECTROLESS NICKEL PLATE & URALANE. 8 1 BATTERY PACK INTERIOR ASSEMBLY 7 1 COVER GASKET GORE-TEX 8 6 1 BATTERY BOX COVER ALUMINUM 6061-T6. EXTERIOR IRIDITE, INTERIOR ELECTROLESS NICKEL PLATE & URALANE. 5 1 CONNECTOR GASKET GORE-TEX AA1302-DWG19 4 2 VENT COVERS TEFLON 3 6 REGULAR THREAD SHCS - #4-40 STAINLESS STEEL All fasteners are NASA approved. 9 1 of 1 2 1 BOX-SIDE CONNECTOR 2 1 1 MATING CONNECTOR ITEM QTY NAME MATERIAL NOTE Parts List I O N - F Utah State University - University of Washington - Virginia Tech See materials list 0.05” 0.005” 0.01” 0.5° 0.005” 10 Battery Box Assembly See materials list Schwartz, J. 18/10/01 07/11/01 Bergquist, A. AA21302-DWG19 2 Non-FC 08/11/01 Schwartz, J. 1 of 1

  12. USU Battery Box

  13. 1 of 1 2 I O N - F Utah State University - University of Washington - Virginia Tech Al 6061-T6 0.05” 0.005” 0.01” 0.5° 0.005” INTERIOR: Electroless nickel, Uralane EXTERIOR: Class 3 Iridite Battery Box Frame Schwartz, J. 18/10/01 07/11/01 Bergquist, A. 2 Non-FC 08/11/01 Schwartz, J. 3:2 1 of 1 0.64 lb

  14. 1 of 1 2 I O N - F Utah State University - University of Washington - Virginia Tech Al 6061-T6 0.05” 0.005” 0.01” 0.5° 0.005” INTERIOR: Electroless nickel, Uralane EXTERIOR: Class 3 Iridite Battery Box Cover Schwartz, J. 18/10/01 07/11/01 Bergquist, A. 2 Non-FC 08/11/01 Schwartz, J. 3:2 1 of 1 0.35 lb

  15. 1 of 1 2 I O N - F Utah State University - University of Washington - Virginia Tech Al 6061-T6 0.05” 0.005” 0.01” 0.5° 0.005” Electroless nickel, Uralane Battery Box Internal Shelf Schwartz, J. 18/10/01 07/11/01 Bergquist, A. 2 Non-FC 08/11/01 Schwartz, J. 3:2 1 of 1 0.04 lb

  16. 1 of 1 2 I O N - F Utah State University - University of Washington - Virginia Tech Delrin 0.05” 0.005” 0.01” 0.5° 0.005” Battery Box Rear Retainer Schwartz, J. 18/10/01 07/11/01 Bergquist, A. 2 Non-FC 08/11/01 Schwartz, J. 3:2 1 of 1 0.93 lb

  17. 1 of 1 2 I O N - F Utah State University - University of Washington - Virginia Tech Delrin 0.05” 0.005” 0.01” 0.5° 0.005” Battery Box Front Retainer Schwartz, J. 18/10/01 07/11/01 Bergquist, A. 2 Non-FC 08/11/01 Schwartz, J. 3:2 1 of 1 0.22 lb

  18. TRIM AS NEEDED FOR FIT 1 of 1 2 I O N - F Utah State University - University of Washington - Virginia Tech PigMat 301 0.05” 0.005” 0.01” 0.5° 0.005” Battery Box PigMat Pillow (2) Schwartz, J. 18/10/01 07/11/01 Bergquist, A. 2 Non-FC 08/11/01 Schwartz, J. 3:2 1 of 1 0.08 lb

  19. 0.13 UNIFORM THICKNESS ALL DIMENSIONS ±0.005 TRIM OUTER DIMENSIONS AS NEEDED AFTER ASSEMBLY TO FIT 1 of 1 2 I O N - F Utah State University - University of Washington - Virginia Tech GoreTex 0.05” 0.005” 0.01” 0.5° 0.005” Battery Box Gasket (frame to cover) Schwartz, J. 18/10/01 07/11/01 Bergquist, A. 2 Non-FC 08/11/01 Schwartz, J. 3:2 1 of 1 0.05 lb

  20. 0.13 UNIFORM THICKNESS ALL DIMENSIONS ±0.005 1 of 1 2 I O N - F Utah State University - University of Washington - Virginia Tech GoreTex 0.05” 0.005” 0.01” 0.5° 0.005” Battery Box Gasket (cover to connector) Schwartz, J. 18/10/01 07/11/01 Bergquist, A. 2 Non-FC 08/11/01 Schwartz, J. 2:1 1 of 1 0.003 lb

  21. UW Battery Box

  22. 1 of 1 2 I O N - F Utah State University - University of Washington - Virginia Tech Al 6061-T6 0.05” 0.005” 0.01” 0.5° 0.005” INTERIOR: Electroless nickel, Uralane EXTERIOR: Class 3 Iridite Battery Box Frame Schwartz, J. 18/10/01 07/11/01 Bergquist, A. 2 Non-FC 08/11/01 Schwartz, J. 3:2 1 of 1 0.9 lb

  23. 1 of 1 2 I O N - F Utah State University - University of Washington - Virginia Tech Al 6061-T6 0.05” 0.005” 0.01” 0.5° 0.005” INTERIOR: Electroless nickel, Uralane EXTERIOR: Class 3 Iridite Battery Box Cover Schwartz, J. 18/10/01 07/11/01 Bergquist, A. 2 Non-FC 08/11/01 Schwartz, J. 3:2 1 of 1 0.19 lb

  24. 1 of 1 2 I O N - F Utah State University - University of Washington - Virginia Tech Al 6061-T6 0.05” 0.005” 0.01” 0.5° 0.005” Electroless nickel, Uralane Battery Box Internal Shelf Schwartz, J. 18/10/01 07/11/01 Bergquist, A. 2 Non-FC 08/11/01 Schwartz, J. 3:2 1 of 1 0.06 lb

  25. 1 of 1 2 I O N - F Utah State University - University of Washington - Virginia Tech Delrin 0.05” 0.005” 0.01” 0.5° 0.005” Battery Box Rear Retainer Schwartz, J. 18/10/01 07/11/01 Bergquist, A. 2 Non-FC 08/11/01 Schwartz, J. 3:2 1 of 1 0.88 lb

  26. 1 of 1 2 I O N - F Utah State University - University of Washington - Virginia Tech Delrin 0.05” 0.005” 0.01” 0.5° 0.005” Battery Box Front Retainer Schwartz, J. 18/10/01 07/11/01 Bergquist, A. 2 Non-FC 08/11/01 Schwartz, J. 3:2 1 of 1 0.3 lb

  27. 1 of 1 2 I O N - F Utah State University - University of Washington - Virginia Tech PigMat 301 0.05” 0.005” 0.01” 0.5° 0.005” Battery Box PigMat Pillow (2) Schwartz, J. 18/10/01 07/11/01 Bergquist, A. 2 Non-FC 08/11/01 Schwartz, J. 3:2 1 of 1 0.13 lb

  28. 0.13 UNIFORM THICKNESS ALL DIMENSIONS ±0.005 1 of 1 2 I O N - F Utah State University - University of Washington - Virginia Tech GoreTex 0.05” 0.005” 0.01” 0.5° 0.005” Battery Box Gasket (frame to cover) Schwartz, J. 18/10/01 07/11/01 Bergquist, A. 2 Non-FC 08/11/01 Schwartz, J. 3:2 1 of 1 0.04 lb

  29. 0.13 UNIFORM THICKNESS ALL DIMENSIONS ±0.005 1 of 1 2 I O N - F Utah State University - University of Washington - Virginia Tech GoreTex 0.05” 0.005” 0.01” 0.5° 0.005” Battery Box Gasket (cover to connector) Schwartz, J. 18/10/01 07/11/01 Bergquist, A. 2 Non-FC 08/11/01 Schwartz, J. 2:1 1 of 1 0.003 lb

  30. 1 2 3 4 5 6 7 7 19 CELL INTERCONNECT NICKEL 6 2 RAYCHEM POLYSWITCH 5 1 REAR RETAINER DELRIN 4 1 INTERNAL SHELF ELECTROLESS NICKEL PLATED & IRIDITED ALUMINUM 6061-T6 3 20 SANYO NiCad KR1400-AE 1 of 1 2 1 FRONT RETAINER DELRIN 2 1 2 ABSORBANT PILLOW PIGMAT 301 ITEM QTY NAME MATERIAL Parts List I O N - F Utah State University - University of Washington - Virginia Tech See materials list 0.05” 0.005” 0.01” 0.5° 0.005” Battery Pack Assembly (internal components) See materials list Schwartz, J. 18/10/01 07/11/01 Bergquist, A. 2 Non-FC 08/11/01 Schwartz, J. 1 of 1

  31. 1 Note that vents are installed on one of the frame walls in the USUSat and Dawgstar battery boxes. The USUSat battery box assembles in the same manner as the HokieSat battery box. The interior assembly in the Dawgstar box is rotated 90°, see HokieSat drawings for details. 2 3 4 5 6 7 8 1 BATTERY BOX FRAME ALUMINUM 6061-T6. EXTERIOR IRIDITE, INTERIOR ELECTROLESS NICKEL PLATE & URALANE. 7 1 BATTERY PACK INTERIOR ASSEMBLY 6 1 COVER GASKET GORE-TEX 5 1 BATTERY BOX COVER ALUMINUM 6061-T6. EXTERIOR IRIDITE, INTERIOR ELECTROLESS NICKEL PLATE & URALANE. 8 4 1 CONNECTOR GASKET GORE-TEX 3 5 REGULAR THREAD SHCS - #4-40 STAINLESS STEEL All fasteners are NASA approved. 1 of 1 2 1 BOX-SIDE CONNECTOR 2 1 1 MATING CONNECTOR ITEM QTY NAME MATERIAL NOTE Parts List I O N - F Utah State University - University of Washington - Virginia Tech See materials list 0.05” 0.005” 0.01” 0.5° 0.005” Battery Pack Assembly See materials list Schwartz, J. 18/10/01 07/11/01 Bergquist, A. 2 Non-FC 08/11/01 Schwartz, J. 1 of 1

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