Most Inspiring Manufacturing Leaders Making Wave In The Industry-2024

VOL 03 I ISSUE 13 I 2024 Most Inspiring Manufacturing Leaders Making Wave in the Industry 2024 Digital Twins Enhancing Efficiency and Quality in Manufacturing Substan?al Developments The Evolu?on of Human-Machine Collabora?on in Manufacturing Kishoresh Rout Chief Operating Officer, Navigating Challenges, Gulf Cans Industries Achieving Milestones Kishoresh Rout's Journey to Industry Leadership through Continuous Growth

Manufacturing is the foundation of a thriving economy, and it's the heartbeat of innovation

Unleashing an Ultimate Essence of Leadership eadership plays a pivotal role in driving The hallmark of inspiring manufacturing leaders lies in innovation, fostering growth and steering their ability to empower and mentor their teams. They L organizations towards success. Behind every foster a culture of collaboration, creativity, and thriving manufacturing enterprise are leaders who continuous learning, where every individual feels possess a unique blend of attributes that inspire and valued and motivated to contribute their best. By empower their teams to achieve remarkable feats. nurturing talent, providing mentorship and fostering a culture of innovation, these leaders cultivate a As the industry continues to evolve, it's essential to dynamic workforce capable of overcoming challenges recognize the qualities that distinguish these inspiring and driving meaningful change. manufacturing leaders, propelling their companies to new heights. Integrity, ethics and social responsibility are integral to the leadership philosophy of inspiring manufacturing At the forefront of inspiring manufacturing leaders are leaders. They operate with transparency, honesty and visionaries who possess a solid commitment to integrity, ensuring compliance with regulations and innovation and progress. They have a keen ability to ethical standards while prioritizing the well-being of anticipate market trends, identify emerging their employees, customers, and communities. By opportunities, and envision the future landscape of fostering a culture of corporate citizenship and manufacturing. By leveraging advanced technologies, sustainability, these leaders not only drive business embracing sustainable practices and exploring new success but also make a positive impact on society at frontiers, these leaders redefine industry standards large. and set new benchmarks for success. In an increasingly interconnected world, the Most Effective leadership in manufacturing demands Inspiring Manufacturing Leaders Making Waves in strategic acumen and a forward-thinking approach. the Industry—2024—embrace a global mindset. They Inspiring leaders excel in crafting robust business recognize the importance of international markets, strategies that align with organizational goals and develop strategic partnerships and leverage global market demands. They adeptly navigate complex supply chains to expand their reach and capitalize on challenges, anticipate potential obstacles and develop emerging opportunities worldwide. agile solutions to stay ahead of the curve. With a keen focus on efficiency, optimization and risk management, these leaders ensure sustainable growth and long- term viability for their organizations. Editor's Anish Miller Note

C C O V E R S T O R Y 08 O Navigating Challenges, N Achieving Milestones Kishoresh T Rout's Journey to Industry Leadership through E Continuous Growth A R T I C L E S N Digital Twins Enhancing Efficiency and 14 Quality in Manufacturing T Substan?al Developments The Evolu?on of Human-Machine 20 Collabora?on in Manufacturing S

Pooja M Bansal Editor-in-Chief CONTENT FOLLOW US ON Deputy Editor Anish Miller www.facebook.com/ciolook Managing Editor Katherine Debora www.twi?er.com/ciolook WE ARE ALSO AVAILABLE ON DESIGN Visualizer Dave Bates Art & Design Director Davis Mar?n CONTACT US ON Associate Designer Jameson Carl Email Featured Person Company Name Brief info@ciolook.com SALES For Subscrip?on Senior Sales Manager Wilson T., Hunter D. Andreas is a seasoned business executive with a proven track Andreas Hadjipetrou www.ciolook.com Columbia Shipmanagement record of driving commercial success and business growth. Chief Commercial Customer Success Manager Andersen J. columbia-shipmanagement.com Office Copyright © 2024 CIOLOOK, All rights reserved. The content and Sales Execu?vesTim, Smith images used in this magazine should not be reproduced or transmi?ed in Dave Borish With extensive experience in operations management, Dave Bracalente Mfg Group TECHNICAL any form or by any means, Vice President of brings a wealth of knowledge and leadership skills to his role. bracalente.com electronic, mechanical, Technical Head Peter Hayden Operations photocopying, recording or otherwise, without prior permission Technical Consultant Victor Collins from CIOLOOK. Greta plays a pivotal role in shaping the strategic direction and Reprint rights remain solely with Acerta Analytics Solutions Greta Cutulenco SME-SMO CIOLOOK. growth of the company. acerta.ai CEO Research Analyst Eric Smith SEO Execu?veAlen Spencer With a proven track record of driving operational excellence Kishoresh Rout Gulf Cans Industries and optimizing business processes, Kishoresh plays a critical COO gulfcans.com role in the success and growth of the company. sales@ciolook.com March, 2024 Patrick's dedication to excellence and operational efficiency has Patrick Koller FORVIA earned him respect and recognition within the industry. CEO forvia.com

Cover Story Navigating Challenges, Achieving Milestones Kishoresh Rout's Kishoresh Rout Chief Operating Officer, Journey to Industry Leadership through Gulf Cans Industries Continuous Growth In Kishoresh's philosophy, genuine passion and a sense of gratitude form the bedrock of his team.”“ professional fulfillment, guiding both his own journey and that of

ishoresh Rout stands as the epitome of realm of manufacturing. "I believe in making decisions expertise and innovation in the manufacturing that ensure long-term success," he remarks. His journey K landscape. With a career spanning over three began in steel manufacturing, evolving into a tapestry decades, he brings a wealth of experience and of projects across continents. knowledge to the realm of operations and projects across diverse industries. Having embarked on his With a blend of engineering finesse and financial journey in the steel manufacturing sector, his trajectory acumen, Kishoresh champions innovation from concept All these was possible due to my has been marked by determination and achievement. to commissioning. "I take pride in our meticulous experience in Design & Engineering His academic prowess, coupled with an MBA in Finance approach," he asserts, reminiscing about a crucial in one of the consultancy firms early equipped him with a holistic understanding of the decision that steered the company's trajectory. intricacies of business dynamics. However, it's his in my career.” “ hands-on experience that truly sets him apart. Against the odds, Kishoresh's mathematical acumen secured the business with two Aluminium Monobloc Over the years, Kishoresh has navigated through Aluminium Can production lines instead of one as is the various realms of manufacturing including steel, power, normal practice, safeguarding the venture's viability. Balancing Technical Complexity and Human lead, aluminum, and refractory sectors. His tenure in His hands-on involvement, from layout, design, Resources design and engineering, spanning a decade, provided Engineering, to asset procurement underscores his him with invaluable insights into the nuances of commitment to excellence. "Experience shapes Kishoresh navigates through intriguing challenges with building robust systems and processes. This foundation efficiency," he notes, crediting his early stint in design a penchant for innovation. "In the Decoration section, laid the groundwork for his seamless transition into and engineering consultancy for his adeptness. replicating colors poses a significant challenge," he spearheading end-to-end project deliveries from Anchored by investor trust and a relentless pursuit of explains focusing on the technical complexities. conceptualization to commissioning. quality, he is heading to success in the manufacturing Operating in a region where color matching relies on landscape. skill rather than standardized knowledge, his team With a track record adorned with achievements, tackles the hurdle of recipe replication head-on. To Kishoresh's contributions have been instrumental in The Learning Leader enhance productivity despite varying run sizes, they implementing transformative technologies such as SAP explore pioneering concepts aiming to revolutionize and BaaN in the manufacturing process industry. His In Kishoresh's illustrious career, learning has been a industry standards. prowess doesn't stop at implementation—he is also a cornerstone guiding his every step. "Understanding TUV-certified auditor ensuring operational excellence people is key," he emphasizes, highlighting the On the human resource front, Kishoresh confronts the and adherence to industry standards. importance of interpersonal dynamics. His approach to unique challenge of talent acquisition and retention. recruitment transcends conventional norms, "Recruiting and retaining skilled personnel is a At present, as the Chief Operating Officer at Gulf Cans prioritizing cultural fit over mere qualifications. perpetual challenge," he acknowledges the industry's Industries, Kishoresh continues to exemplify leadership "Teamwork drives success," he asserts reflecting on the niche nature. With margins posing constraints, and vision. Under his stewardship, the company thrives, collaborative ethos that fuels progress. Kishoresh adopts a hands-on approach empowering for optimized productivity. Renowned for their prowess and its growth is propelled by his perseverance to drive team leads to manage recruitment, career progression in changeovers, his team stands as a global benchmark innovation and optimize operational efficiency. With his Amidst the cacophony of opinions, Kishoresh remains and conduct. By decentralizing HR responsibilities, he in swift transitions between production setups. blend of technical acumen, strategic foresight and steadfast in discerning the genuine voices. Staying fosters a culture of ownership and accountability hands-on experience, he remains a driving force in updated is non-negotiable, he advocates for a ensuring the sustained growth and success of his team Emphasizing the value of multi-skilling, Kishoresh shaping the future of manufacturing. continuous embrace of technology and learning. His and the business as a whole. Through strategic champions a versatile workforce. Teamwork is commitment extends beyond the workplace, as he foresight and a commitment to addressing both paramount, he advocates for collaborative decision- Engineering Excellence avidly pursues online courses and literary enrichment. technical and human-centric challenges, he paves the making. Despite his expertise, he delegates authority, Training is paramount and Kishoresh ensures his team way for continuous innovation in manufacturing. acknowledging the collective wisdom of his team. "I If anybody understands Ladle turret for Continuous receives holistic development, from professional skills trust my team's judgment," he remarks, acknowledging casting, then its worthwhile to note that the only 90 to personal refinement. With a dedication to growth Versatile Workforce, Seamless Operations their contributions while maintaining a critical eye for degree Turret in the world has been designed, tailor and development, he epitomizes a leader who not only improvement. made and engineered by him and is in operation for last evolves himself but also empowers those around him to Kishoresh adopts strategic principles to streamline 10 to12 years in a Steel Plant. Kishoresh emerges as a thrive. 90% of the people with whom he has worked are operations and enhance efficiency. "Non-running time Through a blend of strategic prioritization and inclusive seasoned luminary with over three decades of willing to work again with him. management takes precedence over speed or yield," he leadership, Kishoresh ensures the seamless functioning expertise spanning diverse industries in the vibrant affirms about his team's focus on minimizing stoppages

Enriching Workplaces and continual improvement of manufacturing processes setting a standard for excellence in the Kishoresh instills a culture of pride industry. and growth within his team. "No matter how much time you spend Strength in Unity here, leave with something to be I try to focus my team proud of," he advises emphasizing In Kishoresh's organizational ethos, inclusivity reigns on the non- the value of personal fulfillment. To supreme. "Everyone owns the process," he champions a running(stoppage) time foster continuous development, collaborative approach where accountability Kishoresh implements regular role transcends individual departments. By dismantling management rather changeovers.”“ rotations across departments. "I hierarchical barriers, Kishoresh fosters a culture of than the speed of the keep the team motivated by equality and shared responsibility. pushing them beyond their comfort lines an utililization zones," he explains. This approach "No one is above the process," he affirms, valuing factors. We are by far not only cultivates new skills but competence and expertise over rank. This egalitarian the best in the world on also instills a sense of structure mitigates bureaucracy facilitating agile and accomplishment and pride. By efficient operations. In Kishoresh's vision, each team encouraging professional growth member contributes meaningfully supported by their and celebrating individual training and experience. Through this egalitarian achievements, Kishoresh ensures model, he ensures a productive workplace where every that every team member leaves the individual plays a vital role in driving organizational workplace enriched and success. reflects acknowledging the transition towards long- empowered with a lasting term strategic planning. connection to their contributions. Innovative Solutions While credit goes to his capable team for managing The Power of Open Navigating the challenges of business expansion daily targets, occasional challenges still warrant his Communication requires foresight and innovation, as Kishoresh attests. attention. As he shifts focus towards the overarching "Initial infrastructure limitations hinder growth," he strategic vision, Kishoresh remains accessible for Kishoresh maintains an open-door recognizes the reluctance to invest in comprehensive critical decisions and support. Balancing between policy, welcoming perspectives planning and expertise during startup phases. strategic foresight and hands-on guidance, he ensures from all team members. "I'm open the continued success and adaptability of his team and to views and opinions from Despite his track record of transformative innovations, organization. everybody," he affirms. He is Kishoresh remains modest about his achievements. In fostering a culture of inclusivity one instance, he faced with prolonged downtime during Workplace Dynamics and collaboration. diameter changes where Kishoresh's team devised a groundbreaking solution. "We slashed changeover time For Kishoresh, motivation transcends job titles. "Even Eschewing hierarchical structures, from 8 to 10 hours to just 3," he reveals highlighting as a junior manager, I was equally motivated," he affirms Kishoresh implements a 360-degree appraisal system their proactive approach to efficiency. achievement," he emphasizes the remarkable progress, the importance of passion and gratitude in driving ensuring equal opportunities for all. This approach especially considering his non-industry background. success. Instilling this ethos within his team, he leads by promotes transparency and fairness, empowering By challenging industry norms and embracing novel example radiating energy and passion. "I have to lead every individual to contribute meaningfully to the strategies, he propels his company towards sustainable Additionally, their exceptional productivity with low the way," he asserts mindful of the impact of his organization's success. By valuing diverse perspectives growth and profitability. Through his leadership, run sizes stands as a source of pride. This consistent demeanor on workplace dynamics. and promoting open communication, he cultivates a Kishoresh demonstrates the power of innovation in success is an example of their dedication and expertise dynamic and supportive work environment where overcoming operational hurdles and driving success in boosting them to the forefront of the industry. By Beyond words, Kishoresh's body language everyone's voice is heard and respected. the manufacturing landscape. focusing on sustained growth and excellence in communicates volumes prompting careful projection of performance, Kishoresh and his team continue to his professional persona. By embodying dedication and Innovating Beyond Milestones Managing Challenges and Shaping Strategy redefine standards and inspire others in the field. positivity, he inspires his team to mirror his fervor and commitment. In his philosophy, genuine passion and a Kishoresh disdains singling out specific milestones, In the early stages, Kishoresh diligently monitored sense of gratitude form the bedrock of professional instead highlighting the continuous growth of his team. operations hourly, a practice that evolved over time. fulfillment, guiding both his own journey and that of his "Our 25% year-on-year growth is the defining "Now it's about daily, weekly and monthly reviews," he team.

Digital Twins he pursuit of efficiency and quality is paramount for sustained competitiveness and growth. Enhancing Efficiency T Digital twins have emerged as a transformative technology, offering manufacturers a comprehensive understanding of their production processes and and Quality in Manufacturing assets. This article explores how digital twins are revolutionizing manufacturing by enhancing efficiency and quality across various sectors. Understanding Digital Twins Digital twins are virtual representations of physical assets, processes, or systems. They leverage real-time data, sensors, and advanced analytics to mirror the behavior, performance, and condition of their physical counterparts. In manufacturing, digital twins provide invaluable insights into production workflows, equipment performance, and product quality. Optimizing Production Workflows Digital twins enable manufacturers to optimize production workflows by simulating and analyzing different scenarios in a virtual environment. By modeling the flow of materials, resources, and information, manufacturers can identify bottlenecks, streamline processes, and improve resource utilization. This optimization enhances efficiency, reduces lead times, and increases throughput in manufacturing operations. Predictive Maintenance and Asset Management Digital twins empower manufacturers to implement predictive maintenance strategies by monitoring equipment health and performance in real-time. By analyzing data from sensors embedded in machinery, digital twins can anticipate potential failures, schedule maintenance proactively, and minimize unplanned downtime. This proactive approach to asset management enhances reliability, extends equipment lifespan, and reduces maintenance costs. 14 15 www.ciolook.com | March 2024 | www.ciolook.com | March 2024 |

Quality Assurance and Defect Prevention manufacturers can predict when maintenance is needed, schedule repairs during planned downtime, Digital twins play a crucial role in quality assurance by and avoid costly unplanned shutdowns. enabling manufacturers to detect and prevent defects throughout the production process. By analyzing data Optimized Production Processes: Digital twins from sensors, cameras, and other sources, digital twins facilitate the optimization of production processes by can identify deviations from quality standards in real- simulating different scenarios and identifying areas for time. This early detection allows manufacturers to take improvement. Manufacturers can use digital twins to corrective actions promptly, minimize scrap and model various production configurations, evaluate the rework, and ensure consistent product quality. impact of changes in parameters such as machine settings, material flow, and scheduling, and optimize Real-Time Monitoring and Control processes to maximize efficiency and throughput. Digital twins provide real-time visibility into Supply Chain Visibility: Digital twins provide end-to- manufacturing operations, allowing manufacturers to end visibility into the supply chain by integrating data monitor and control processes remotely. By accessing from suppliers, logistics providers, and internal dashboards and analytics tools, operators can track key systems. Manufacturers can use digital twins to track performance indicators, monitor production metrics, the movement of raw materials, components, and and make data-driven decisions in real-time. This real- finished goods in real-time, identify bottlenecks or time monitoring capability enables manufacturers to delays, and optimize inventory levels to ensure timely respond quickly to changes, optimize performance, and production and delivery. maintain product quality. Continuous Improvement and Innovation Simulation and Prototyping Digital twins support a culture of continuous Digital twins facilitate simulation and prototyping improvement and innovation in manufacturing activities, allowing manufacturers to test and validate organizations. By analyzing data collected from digital production processes before implementation. By twins, manufacturers can identify areas for creating virtual replicas of production lines, equipment, optimization, experiment with new processes or and products, manufacturers can explore different technologies, and drive innovation in product design design options, evaluate performance parameters, and and manufacturing methods. This continuous identify potential issues early in the development cycle. improvement mindset fosters agility, adaptability, and This simulation-driven approach accelerates time-to- competitiveness in the rapidly evolving manufacturing market, reduces costs, and ensures product quality. landscape. Supply Chain Optimization Conclusion Digital twins extend beyond the factory floor to Digital twins are revolutionizing manufacturing by optimize supply chain operations. By modeling the end- enhancing efficiency and quality across the entire to-end supply chain, from raw material sourcing to production lifecycle. By providing real-time insights, distribution, manufacturers can identify opportunities predictive capabilities, and simulation capabilities, for optimization, mitigate risks, and improve digital twins empower manufacturers to optimize collaboration with suppliers and logistics partners. This production workflows, improve asset performance, and holistic view of the supply chain enhances efficiency, deliver high-quality products to market faster and more resilience, and responsiveness to customer demand. cost-effectively. As manufacturers embrace digital twins as a key enabler of Industry 4.0, they are poised Predictive Maintenance: Digital twins enable to unlock new levels of efficiency, agility, and innovation predictive maintenance by continuously monitoring in the pursuit of manufacturing excellence. equipment performance and identifying potential issues before they lead to downtime. By analyzing real- time data from sensors embedded in machinery, 16 www.ciolook.com | March 2024 |

The future of manufacturing belongs to those who can build, think and dream big

Substantial Developments The Evolution of Human-Machine Collaboration in Manufacturing he relationship between humans and machines has undergone a profound transformation, marked by significant advancements in T technology and automation. This evolution has led to a paradigm shift in how manufacturing processes are conceived, executed, and optimized. This article explores the evolution of human-machine collaboration in manufacturing, highlighting substantial developments that are redefining the future of production. Early Stages: Manual Labor Dominance In the early stages of manufacturing, human labor predominated, with workers performing manual tasks such as assembly, machining, and quality inspection. While this approach was effective for producing goods on a small scale, it was limited by factors such as labor intensity, skill requirements, and production speed. Introduction of Automation The advent of automation in manufacturing brought about a fundamental shift in production methods, with machines increasingly replacing manual labor in repetitive and labor-intensive tasks. Automated systems, such as conveyor belts, robotic arms, and CNC machines, enabled higher throughput, greater precision, and consistent quality, laying the foundation for modern manufacturing practices. Emergence of Human-Machine Collaboration With the advancement of technology, the focus shifted from complete automation to human-machine collaboration, where humans and machines work together synergistically to achieve optimal outcomes. This approach leverages the strengths of both humans and machines, combining human creativity, problem-solving skills, and decision-making capabilities with the speed, accuracy, and efficiency of machines. Integration of Robotics and AI The integration of robotics and artificial intelligence (AI) has been instrumental in enhancing human-machine collaboration in manufacturing. 20 21 www.ciolook.com | March 2024 | www.ciolook.com | March 2024 |

Collaborative robots, or cobots, equipped with bottlenecks, empowering informed decision-making Manufacturing is coming up with ideas, advanced sensors and AI algorithms, can work and continuous improvement. alongside human operators, assisting with tasks such as testing principles and perfecting the engineering, assembly, material handling, and quality control. AI- Internet of Things (IoT) Connectivity powered systems analyze data from sensors and as well as final assembly production systems to optimize processes, predict The Internet of Things (IoT) facilitates seamless maintenance needs, and make real-time decisions, communication and collaboration between humans and enhancing overall efficiency and productivity. machines in manufacturing environments. IoT-enabled devices, such as sensors, actuators, and smart tools, Augmented Reality (AR) and Virtual Reality (VR) collect and transmit real-time data on equipment performance, production metrics, and environmental Augmented reality (AR) and virtual reality (VR) conditions. This data enables predictive maintenance, technologies are transforming human-machine process optimization, and decision support, enhancing collaboration in manufacturing by providing immersive overall efficiency and productivity. experiences and real-time insights. AR overlays digital Human-Machine Interface (HMI) Technologies information onto the physical environment, allowing workers to visualize instructions, schematics, and safety guidelines directly on the factory floor. VR Human-machine interface (HMI) technologies play a enables virtual training simulations, equipment critical role in facilitating interaction and collaboration maintenance procedures, and remote collaboration, between humans and machines on the factory floor. Intuitive interfaces, touchscreens, and gesture enhancing worker training, productivity, and safety. recognition systems allow operators to control and Digital Twins and Predictive Maintenance monitor machinery effectively, while voice commands and wearable devices enable hands-free operation and Digital twins, virtual replicas of physical assets and enhance worker mobility and safety. processes, enable predictive maintenance by monitoring equipment performance, analyzing data, Collaborative Workspaces and simulating scenarios in real-time. By creating digital twins of production systems, manufacturers can Collaborative workspaces and co-bot zones promote predict equipment failures, optimize maintenance human-machine collaboration by providing shared schedules, and minimize downtime, ensuring environments where humans and machines can work continuous operation and maximizing asset utilization. together seamlessly. These spaces are designed to facilitate communication, cooperation, and Human-Centric Design and Ergonomics coordination between operators and robotic systems, fostering a culture of teamwork and mutual support in In the era of human-machine collaboration, there is a manufacturing operations. growing emphasis on human-centric design and ergonomics to enhance worker comfort, safety, and Conclusion productivity. Machines are designed with user-friendly interfaces, intuitive controls, and ergonomic features The evolution of human-machine collaboration in that prioritize human well-being and facilitate seamless manufacturing represents a paradigm shift in how interaction between humans and machines. goods are produced, emphasizing synergy, efficiency, and innovation. From the introduction of automation to Data-Driven Decision-Making the integration of robotics, AI, and advanced technologies, substantial developments have Data-driven decision-making is a cornerstone of transformed manufacturing processes, driving human-machine collaboration in manufacturing, efficiency, quality, and competitiveness. As enabling real-time monitoring, analysis, and manufacturing continues to evolve, the future holds optimization of production processes. By collecting and immense potential for further advancements in human- analyzing data from sensors, machines, and production machine collaboration, paving the way for a new era of systems, manufacturers gain actionable insights into production excellence. performance metrics, quality indicators, and potential 22 www.ciolook.com | March 2024 |

In manufacturing, cost, quality and time are everything.

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Most Inspiring Manufacturing Leaders Making Wave In The Industry-2024

Most Inspiring Manufacturing Leaders Making Wave In The Industry-2024

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