Top Rolling Mill and TMT Mill Automation in India

1. ROLLING MILL AND TMT MILL AUTOMATION www.wondersystemsindia.com

2. ABOUT US Founded in 1996, Wonder Systems India Pvt. Ltd (WSIPL) has become the leading company in India’s industrial automation and electrical panel manufacturing. After three decades in the business, the company has built a strong reputation in the field of automation aid for Rolling Mills, Steel Plants, and other heavy engineering industries which is custombuilt , dependable, and with a unique level of anoriginality. As the WSIPL is the sole provider of automation systems and electrical panel construction services independently in India, the company stands out from the crowd by providing design and engineering to manufacturing, commissioning at the installation site, and technical support. In India and even globally, we have responded to over 450 projects, the company has built a trusted reputation for delivering on time with unquestionable quality and client contentment.

3. OUR MISSION & VISION WSIPL works with trust rested on strategically innovative bordering relationships with clients, providing outstanding services: Trustworthy, ever-evolving, and economical automation and engineering services that accelerate industrial productivity and sustainable operational outputs. The main vision is to transform industries on a global scale by becoming a leader in panel building while providing innovative solutions that accelerate sustainability, efficiency, and profitability.

4. WHY AUTOMATION IS NO LONGER OPTIONAL? Think about a rolling mill—it’s a complex dance of heating, rolling, cooling, and cutting steel at incredible speeds. If you try to control all that by hand, you’re not only slowing things down, but you’re also risking mistakes, wasting energy, and causing extra wear and tear on expensive equipment. Automating the process changes the game entirely. The same goes for TMT Mill Automation, where getting the temperature, water pressure, and speed just right is what gives the final steel bars their strength. With Rolling Mill Automation, manufacturers can lock in these critical details, cut down on wasted material, and produce a consistently better product. The steel bars, rods, and angles made in these mills are the skeleton of our world—they hold up our bridges, buildings, and highways. If that steel isn’t perfect, the consequences can be serious. This is why automation in mills has moved beyond simple on/off switches. Today’s systems are about gathering real-time information, predicting problems before they happen, and building quality control directly into the production line.

5. HERE’S WHAT THAT LOOKS LIKE IN PRACTICE Better Control, Better Product: Automation keeps rolling speeds, tension between stands, and cooling systems perfectly synchronized. The result is a uniform, high-quality product every single time. Smarter Energy Use: Automated systems don’t waste power or water, which can make a huge difference to your monthly operational costs. Fixing Problems Before They Start: Sensors can detect when a machine isn’t running right, allowing for maintenance before a major breakdown brings the whole plant to a halt. A Safer Workplace: With machines demanding tasks, there’s less need for people to be in potentially dangerous situations. Room to Grow: Good automation systems are built in a modular way, so they can easily be expanded as your plant grows. handling the most

6. THE TECH THAT MAKES IT HAPPEN At the heart of any Rolling Mill Automation or TMT Mill Automation is a combination of tough hardware and smart software. These are the core pieces: Programmable Logic Controllers (PLCs): These are the brains of the operation, making split- second decisions about motor speeds, the gap between rollers, and cooling times. Supervisory Control and Data Acquisition (SCADA): This gives your team a command center, a single screen where they can see and control everything happening across the mill in real time. Variable Frequency Drives (VFDs): These are essential for fine-tuning the speed of motors, giving you precise control over the entire rolling process. Human Machine Interface (HMI): These are the simple, user-friendly dashboards that let operators keep an eye on things and make adjustments as needed. Sensors and Encoders: These are the eyes and ears of the system, constantly feeding back data on temperature, pressure, and speed so the system can adjust on the fly.

7. At WONDER SYSTEMS INDIA, we’ve successfully completed over 450 automation projects here in India and abroad. After decades spent inside steel plants, we know what it takes to build solutions that are not only powerful but also tough enough to handle the environment. OUR EXPERIENCE AT WONDER SYSTEMS We take care of the entire process, from the initial design to flipping the switch on a fully commissioned system. As an authorized partner with ABB, we use some of the best drives, motors, and control products on the market. We also focus heavily on making your entire operation smarter, from building intelligent substations to installing systems that help you track and reduce energy use. Everything we build is tested right here in our own facilities to make sure it’s up to the job. And once your system is running, we’re here to support you 24/7.

8. CONTACT US +91-8988888597 hk@wondersystemsindia.com www.wondersystemsindia.com