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THE POWER IS UNDER YOUR CONTROL

THE POWER IS UNDER YOUR CONTROL. info@yilmazuk.co.uk www.yilmazuk.co.uk +44 (0) 1924 284 320 Unit 4 Oakwell Way Birstall West Yorkshire WF17 9LU. Who are Yilmaz Reduktor ?. Industrial Gearbox, Electric Motor & Variable Speed Drive Manufacturer. YILMAZ HISTORY.

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THE POWER IS UNDER YOUR CONTROL

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  1. THE POWER IS UNDER YOUR CONTROL info@yilmazuk.co.uk www.yilmazuk.co.uk +44 (0) 1924 284 320 Unit 4 OakwellWay Birstall West Yorkshire WF17 9LU

  2. Who are Yilmaz Reduktor? Industrial Gearbox, Electric Motor & Variable Speed Drive Manufacturer

  3. YILMAZ HISTORY Founded in 1958 by Mr Mesut Yilmaz 1938 - 2001

  4. YILMAZ HISTORY The first Yilmaz workshop was opened 1958

  5. YILMAZ HISTORY The first production staff to be employed by Yilmaz 1960

  6. YILMAZ HISTORY The first mass production of inline helical gearboxes 1963

  7. YILMAZ HISTORY The construction of the first Yilmaz factory which was the largest in the middle east 1986

  8. YILMAZ HISTORY New factory opened for production 1987

  9. YILMAZ HISTORY 1995 Yilmaz marketing division officially opened

  10. YILMAZ HISTORY ISO9001 approved 2000

  11. YILMAZ HISTORY Yilmaz MES foundry opened 2002

  12. YILMAZ HISTORY Atex approved 2005

  13. YILMAZ TODAY • Yilmaz Reduktor – 655 employees • ELK Motors – 295 employees • MES Foundry – 215 employees • Yilmaz Marketing – 45 employees Total employees - 1210

  14. Quality and Accreditations

  15. International Sales Network

  16. International Sales Network European Asia Africa North America Turkey UK Bulgaria Germany France Greece Lithuanian Macedonia Netherlands Poland Romania Russia Spain Sweden Swiss Ukraine Azerbaijan India Iranian Iraq Israel Jordan Pakistan the Philippines Saudi Arabia South Korea Syria Algeria Egypt Ghana Nigeria South Africa Tunisian Canada USA Australia New Zealand

  17. STANDARDPRODUCTS

  18. M-Series Inline Helical Foot mounted design Nominal torque up to 20,000nm Output diameter from 20mm to 120mm IEC Input B5 or B14 input as standard Compact, Solid shaft & Nema input European & British standard footprint Up to six stage reduction Cast iron construction Atex certification Interchangeability

  19. N-Series Inline Helical Flange mounted design Nominal torque up to 20,000nm Output diameter from 20mm to 120mm IEC Input B5 or B14 input as standard Compact, Solid shaft & Nema input Up to six stage reduction Cast iron construction Atex certification Interchangeability

  20. K-Series Helical Bevel Foot or Flange mounted design Nominal torque up to 20,000nm Output diameter from 20mm to 120mm Output flange, shrink disc, solid shaft & torque arm IEC Input B5 or B14 input as standard Compact, Solid shaft & Nema Input Up to six stage reduction Cast iron construction Atex certification Interchangeability

  21. D-Series Parallel Shaft Nominal torque up to 18,000nm Output diameter from 20mm to 120mm Output flange, shrink disc & solid shaft IEC Input B5 or B14 input as standard Compact, Solid shaft & Nema Input Up to six stage reduction Cast iron construction Atex certification Interchangeability

  22. E-Series Worm Nominal torque up to 1,000nm Output diameter from 14mm to 50mm Output flange, shrink disc, solid shaft & torque arm IEC Input B5 or B14 input as standard Solid shaft & Nema Input Up to six stage reduction Cast iron construction Atex certification Interchangeability

  23. HEAVY DUTY PRODUCTS

  24. B-Series Helical Bevel Nominal torque up to 345,000nm IEC, solid shaft & special inputs available Output diameter from 60mm to 300mm Output shaft, output flange, shrink disc, torque arm & backstop Different cooling & lubricaitonoptions available Base frame, couplings & brakes Atex certification

  25. H-Series Parallel Shaft Nominal torque up to 470,000nm IEC, solid shaft & special inputs available Output diameter from 60mm to 340mm Output shaft, output flange, shrink disc, torque arm & backstop Different cooling & lubrication options available Base frame, couplings & brakes Atex certification

  26. Y-Series Heavy Duty Nominal torque up to 43,000nm Solid input shaft arrangement Output diameter from 55mm to 240mm Output shafts, output flanges, shrink disc & backstop Different cooling & lubrication options available Base frame, couplings & brakes Atex certification

  27. P-Series Planetary Nominal torque up to 50,000nm Inline or right angle version IEC, hydraulic, solid shaft, nema & special inputs available Male, female, spline and shrink disc output available Output flange, locking collar, torque arm backstop & oil expansion tank Different cooling & lubrication options available Atex certification Interchangeability

  28. R-Series Planetary Nominal torque up to 50,000nm Inline or right angle version IEC, hydraulic, solid shaft, nema & special inputs available Male, female, spline and shrink disc output available Output flange, locking collar, torque arm backstop & oil expansion tank Different cooling & lubrication options available Atex certification Interchangeability

  29. SPECIAL PRODUCTS

  30. Agitator Reinforced spherical roller bearings Heavy duty output shaft to withstand higher loads Nominal torque 18,000nm Special sealing arrangement Cast Iron Construction Atex certification

  31. Crane CGG40 cast iron housing Suitable for up to 50 tonnecranes Heavy duty bearing to withstand high radial loads Splined output shaft Designed to suit single and two speed brake motors Atex certification

  32. Mixer / Drywell Drywell feature to prevent oil leakage Heavy duty taper roller bearings as standard Nominal torque 20,000nm Output diameter from 20mm to 120mm IEC Input B5 or B14 input as standard Compact, Solid shaft & NemaInput Cast iron construction Atex certification

  33. Extruder 29400 series output bearings Nominal torque from 18,000 to 90,000nm IEC, solid shaft & special inputs available Special outputs available to suit extruder feed screw Different cooling & lubrication options available Three different housing types HTE, KRE & DRE Atex certification

  34. Bandsaw Heavy duty double row bearings as standard Grinded bevel gear stage to reduce noise Nominal torque 15,000nm Special sealing arrangement Cast iron construction Atex certification

  35. Conveyor Nominal torque up to 18,000nm Solid input shaft suitable for belt & pulley system Output diameter from 30mm to 135mm Shrink disc, torque arm & backstop available Cast iron construction Atexcertifcation

  36. Bucket Elevator Nominal torque up to 70,000nm Two different auxiliary drive options for empty and full buckets Special backstop fitted between main and auxiliary drive Different cooling & lubrication options available Cast iron construction Atex certification

  37. Twin Shaft Concrete Mixer Nominal torque up to 20,000nm Input Suitable for pulley connection Heavy duty taper roller bearings as standard Splined interior connections Cast iron construction Atex certification

  38. OPTIONS & ACCESSORIES

  39. Painting Options • C2 Corrosion Category • C3 Corrosion Category • C4 Corrosion Category • C5 Corrosion Category Our Standard Painting Class. Suitable for indoor and outdoor environment where humidity and contamination is low Suitable for indoor and outdoor environment subject to weathering where humidity and chemical contamination is moderate Suitable for indoor and outdoor environmentsubject to weathering where humidity and chemical contamination is usually high Suitable for indoor and outdoor environmentsubject to weathering where humidity and chemical contamination is permanently high

  40. Oil Expansion Tank • Forced Lubrication • Nilos Ring Application • Oil Bath Lubrication Lubrication Options Lubrication system without any additional equipment. All of the interior parts (gears, bearings and seals) are lubricated by splash lubrication or direct contact from the oil Especially for industrial gearboxes where bearings cannot get oil with bath lubrication while working insome mounting positions. To lubricate these bearings oil from lower levels pump up directly to the bearing. Efficiency is much higher with the help of lower churning loses To prevent leakage an oil expansion tank is mounted on the gearbox, creating extra space for increased oil volume Upper bearings that cannot be lubricated by splash oil are supplied with a nilosring. These bearings are then lubricated with grease

  41. Labyrinth Seal Application • Nitrile Sealing (NBR) • PTFE Sealing Sealing Options • Taconite Sealing Application • Viton Sealing (FKM) • Cassette Sealing (FKM, NBR)

  42. Cooling Options • Cooling with Oil/Water Heat Exchanger • Cooling with Oil/Air Heat Exchanger Cooling system consists Oil/Air heat exchanger, motor pump and filter. Gearbox and cooling system mounts on a steel base frame. It is recommended for ambient temperatures below 40°C and not very dusty environments. Another advantage is that it does not need cooling water An oil/water heat exchanger with pump is mounted directly onto the gearbox. Cooling is through a heat exchanger with cold water. Additional equipment is available if needed like a pressure switch, flow switch and manometer. It is suitable for every mounting position • Cooling with Coil • Cooling with Fan Cooling is achieved by cold water passing through the copper pipes inside the gearbox oil. It requires cold water with a maximum 30°C temperature. It is suitable for H & B series gearboxes and only for M1 mounting position A cooling fan is mounted directly onto the input shaft of the gearbox to create air flow through the gearbox. It is the most practical cooling option without the need of cold water. Suitable for working conditions below 40 degrees.

  43. VARIABLE SPEED DRIVES

  44. YB1000 General Purpose Power rate: up to 22kW Supply: 1 phase 230V (170..240V) Supply: 3 phase 400V (330..440V) Auto identification Especially simplicity Usable under heavy duties (150% for 60s with constant torque) Built-in PID control V/F control and torque boost Coated PCB’s Multi – functional I/O Jogging RS485 (MODBUS) communication PC software

  45. YA2000 Advanced Drive Power Rate: Up to 280kW Supply: 1 Phase 230V +/-15% Supply: 3 Phase 400V +/- 15% Auto Identification Simple to use, user friendly oriented RS485 (MODBUS) Communication Multi-functional I/O PID Process Control Jogging SLVC – Sensorless Vector Control Coated PCB’s Sized for heavy duty use (180% for 3’s 150% for 60s)

  46. YE8000 Expert Drive Power Rate: Up to 630kW Supply: 1 Phase 230V +/- 15% Supply: 3 Phase 400V +/- 15% Auto identification Simple to use, user friendly orientated Permanent magnet motor control RS485 (MODBUS) communication Multi-functional I/O PID process control Jogging SLVC – Open loop vector control Closed loop vector control (with encoder) Coated PCB’s Sized for heavy duty use (3s 180%, 60s 150%)

  47. YP65 High Protection Power rate: Up to 30kW Supply: 1phase 230V +/- 15% Supply: 3 phase 400V +/- 15% Simple to use, user friendly orientated Higher protection level (IP65) for outdoor use Mountable on motor with adapter plate RS485 (MODBUS) communication Multi-Functional I/O PID process control Multi-pump application (up to 6 Pumps) Equal aging function Anti-Freeze function for pumps Jogging Coated PCB’s Sized for heavy duty use (3s 180%, 60s 150%)

  48. YI1000 Integrated Drive Power Rate: up to 2.2Kw Supply: 1 phase 230V +/- 15% Supply: 3 phase 400V +/- 15% IP65, high protection level No need For electrical cabinet Integrated drive-train solution V/F skaler control Coated PSBs MODBUS communication method

  49. YC3000 Compressor Drive Single-drive model power up to 132kW Double-drive model power up to 160kW Power supply : 3 phase 400V (330..440V) Sensorless vector control mode (SLVC) Sized for heavy duty use (%150 for 60s with constant torque) Automatic torque boost Jogging control Coated PCBs IP20 protection level RS485 (MODBUS) communication method

  50. YMP Multi Pump Drive Power range: power up to 55kW Power supply: 3 phase 400V (330..440V) Multi-pumps application ( Up to 4 water pumps) Automatic torque boost Coated PCBs IP20 protection level RS485 (MODBUS) communication method

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