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Building the Footstool

Building the Footstool. PROJECT OVERVIEW. Introduction:. The footstool is made of the following 4 parts: Oak Legs (4) Oak Rails (4) Cleats (2) Plywood Top Note that the legs are each made of 2 pieces glued together You will learn to make the following 3 wood joints: Biscuit joint

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Building the Footstool

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  1. Building the Footstool PROJECT OVERVIEW

  2. Introduction: • The footstool is made of the following 4 parts: • Oak Legs (4) • Oak Rails (4) • Cleats (2) • Plywood Top Note that the legs are each made of 2 pieces glued together • You will learn to make the following 3 wood joints: • Biscuit joint • Rabbet joint • Lap joint • You are required to supply the fabric/leather for the cushion

  3. Paper work • Before grabbing a piece of wood you must complete 2 paper items: • A Cutting List • A Cost Sheet

  4. Marks: • Your project will be graded using the supplied rubric. • Emphasis for this project is placed on: • Following correct breakout procedure • Accuracy of all dimensions (length, width, thickness) • Quality of wood joints • Quality of finish (sanding, stain, clear) • Safe practices in the wood shop

  5. Take notes to use as instructions!

  6. The Legs: The legs are made by gluing 2 pieces at a right angle Start by making these 8 pieces: (4) – 12” X 2 ½” X ¾” (4) – 12” X 1 ¾” X ¾”

  7. Picking a Board • This project will be built using cabinet grade red oak • Oak is very heavy and will not dent easily. You can identify it by its hardness and the porous grain • Select a piece of oak that is 1” thick and a width that allows you to get several pieces without much waste • Mr. Huber will show you how to layout a board using chalk

  8. Starting with the legs

  9. Step 1: Mark the rough length • Mark the rough length 1/2” longer than finished size (12 1/2”) • Use chalk and a square • Check the board for cracks and staples

  10. Step 2: Cut to rough length • Use the mitre saw to crosscut the rough pieces • Make sure you have enough material to make all 8 pieces • Be aware that a hardwood like oak will kickback easily

  11. Step 3: Joint a reference face • Joint the each piece with the face down • Mark the reference face with a checkmark • Use a pushstick

  12. Step 4: Plane to finished thickness • Plane each piece to ¾” • Plane all pieces at the same time to ensure they are all consistent

  13. Step 5: Joint a reference edge • Joint 1 edge flat and smooth on each piece • Mark the jointed edge with a checkmark

  14. Step 6: Rip to width • Use the table saw to rip the pieces down to the right width (4) – 2 ½” (4) – 1 ¾” • The jointed edge must go against the fence • Mr. Huber will supervise you while using the table saw

  15. Step 7: Crosscut one end square • Use the crosscut sled on the table saw to cut 1 end square on each piece • Cut off as little as possible

  16. Step 8: Crosscut to final length • The final length for the legs is 12” • Clamp a stop block precisely 12” from the blade • Cut each piece with the square end against the stop block

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