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Transformer Cooling Methods and Equivalent Circuit Simplification Techniques

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13 diapositives · 283 Views · Nov 11, 2014

This document covers essential aspects of transformer cooling methods and equivalent circuit simplification in electro-mechanical systems. It includes detailed explanations of cooling techniques, such as oil-immersed and forced-air cooling for different transformer capacities, as well as the impacts of load on voltage regulation. The text outlines methods for measuring impedances and the steps for simplifying equivalent circuits, focusing on the key parameters that affect transformer performance. This comprehensive guide is crucial for understanding the operation and maintenance of transformers in various applications.

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Transformer Cooling Methods and Equivalent Circuit Simplification Techniques
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  1. Assignment 3 • Page 222, Problems: 10-18, 10-23, 10-25, • 10-30, 10-31 • Due Date: Tuesday 15th Feb, 2011 • Quiz No.2 Next Week Electro Mechanical System

  2. Cooling methods • To prevent rapid deterioration of the insulating materials inside a transformer, adequate cooling of the windings and core must be provided. • Indoor transformers below 200 kVA can be directly cooled by the natural flow of the surrounding air. • Distribution transformers above 200 kVA are usually immersed in mineral oil and enclosed in a steel tank. • Oil carries the heat away to the tank, where it is dissipated by radiation and convection to the outside air. • Oil is a much better insulator than air is; consequently, it is invariably used on high-voltage transformers. Electro Mechanical System

  3. Cooling methods • For transformers in the megawatt range, cooling may be effected by an oil-water heat exchanger. • Hot oil drawn from the transformer tank is pumped to a heat exchanger where it flows through pipes that are in contact with cool water. • Such a heat exchanger is very efficient. But also very costly, because the water itself has to be continuously cooled and re-circulated. • The type of transformer cooling is designated by the following symbols: • AA–dry-type, self-cooled • AFA–dry-type, forced-air cooled • OA–oil-immersed, self-cooled • OA/FA–oil-immersed, self-cooled/forced air cooled • AO/FA/FOA –oil immersed. self-cooled/forced air cooled/forced-air, forced-oil cooled Electro Mechanical System

  4. Cooling methods Three-phase, type FOA, transformer rated 1300 MVA, 24.5 kV/345 kV, 60 Hz Three-phase, type OA/FA/FOA transformer rated 36/48/60 MVA, 225 kV/26.4 kV, 60 Hz Electro Mechanical System

  5. Simpifying the equivalent cct • Equivalent circuit gives far more detail than required • At no load I2 is zero and so is I1 because T is ideal transformer • Only exciting current IO flows in R1 and Xf1. These impedences are so small that voltage drop is negligibly small. • We can easily neglect these four impedences R1 and Xf1 and R2 and Xf2 Electro Mechanical System

  6. Simpifying the equivalent cct • At full load IP is at least 20 times larger than IO, so we can neglect IO • simplified circuit can be used if the load is only 10% of rated capacity • It can be more simplified by shifting impedances • Summing up all the impedances Electro Mechanical System

  7. Simpifying the equivalent cct • Transformers above 500kVA posses leakage reactance XP which is 5 times higher than RP • We can even neglecting RP • Circuit further simplified with only XP Electro Mechanical System

  8. Voltage Regulation • Important attribute of a transformer • Constantly held primary voltage • Impact of secondary voltage due to changing loads • Where: • ENL = secondary voltage at no-load [V] • EFL = secondary voltage at full-load [V] • Voltage regulation depends upon the power factor of load Electro Mechanical System

  9. Example • A single-phase transformer rated at 3 MVA, 69 kV/4160 V with an internal impedance of 127 ohms as seen on the primary. Calculate • The rated primary and secondary currents • The voltage regulation from no-load to full load for 2000kW resistive load, knowing that primary voltage is fixed to 69kV • The primary and secondary currents if secondary is accidently short circuited • Rated primary current • Inp = Sn/Enp = 3000,000/69000 = 43.5 A • Rated secondary current • Ins = Sn/Ens = 3000,000/4160 = 721 A • above 500 kVA, so we neglecting resistance • ZP = XP = 127Ω Electro Mechanical System

  10. Example Approximate secondary side impedance with 2000kW load Z = E2S / P = 41602/2000000 = 8.65Ω Load impedance shifting to primary a2Z = (69/4.16)2 x 8.65 = 2380Ω Constant primary voltage 69kV results in no-load secondary voltage 4160V The Voltage regulation is excellent Electro Mechanical System

  11. Example • If secondary is accidently short circuited • aES = 0 • IP = EP/XP = 69000/127 = 543 A • Corresponding IS on secondary side: • IS = aIP =(69/4.16)x543 = 9006 A • Short circuit current in both primary and secondary are 12.5 times greater than rated value. • I2R losses are therefore 12.52 or 156 times greater then normal • Circuit breaker or fuse must open immediately to protect the transformer Electro Mechanical System

  12. Measuring Impedances • We can measure using two tests (open and short circuit) the actual values of Xm, Rm, Xpand Rp for a given transformer • Voltages, currents, and real powers are measured with Open-circuit test. It is performed with secondary opened. • Rated voltage applied at primary winding • Io, voltage Ep and active power Pm are measured • Es is also measured • Active power absorbed by core = Pm • Apparent power absorbed by core Sm = EpIo • Active power absorbed by the core • Core loss resistance Rm = Ep2/Pm • Magnetizing reactance Xm = Ep2/Qm • Turn ratio a = N1/N2 = Ep/Es Electro Mechanical System

  13. Measuring Impedances • During short-circuit test, secondary winding is short-circuited. • Voltage Eg must be lower than normal (Usually less than 5% of rated voltage) is applied to the primary. • Primary voltage is adjusted until current applied to primary is equal to the rated value. • Due to low voltage very little current is required for excitation and can be ignored. • Primary side impedance is Zp = Esc/Isc • Transformer resistance Rp = Psc/Isc2 • Leakage Reactance Home Work: Page 213 Example 10-7 Electro Mechanical System