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Solutions for Warpage Issues in K-6 Crates: Optimizing Production and Reducing Costs

This document addresses the warpage problem in K-6 crates during assembly and cooling. The maximum warpage permitted is 10 mm, with customer requirements set at a maximum of 4 mm. Utilising the Eshika diagram method, we analyze the causes of warpage related to the base design, cooling efficiency, and material thickness. The proposed solutions aim to reduce warpage from 10 mm to 3 mm, resulting in decreased man-hours by 1 man per day and cost savings of Rs. 180 daily. Implementing these actions will optimize production efficiency and reduce defects.

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Solutions for Warpage Issues in K-6 Crates: Optimizing Production and Reducing Costs

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  1. WELL- COME S. GANESH MOHAN

  2. PROBLEM SOLVING PROBLEM :- CHEP CRATE K-6 BASE WARPAGE MAX 10 MM ( CUST. REQUIRMENT MAX 4 MM )

  3. ESHIKA DIGRAM METHOD MACHINE MAN DELAY TO ASSLY CAUSES WARPAGE PROBLEM STACKING CRATE ASSLY FRONTALLY BASE SHOUD BE WARPAGE K-6 BASE WARPAGE COOLING NOT PROPER IN MOULD LESS THICKNESS OF BASE TOOLS MATERIAL

  4. ACTION

  5. BENEFITS WARPAGE REDUSED 10 MM TO 3 MM

  6. BENEFITS MAN POWER REDUCTION 01 MAN / DAY

  7. BENEFITS COST SAVING DUE TO MAN POWER REDUCTION Rs. 180 / DAY

  8. Thanks'

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