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Production Model

Production Model. SAP Best Practices for Chemicals. General Information. SAP Best Practices for Chemicals V1.605 is based on SAP Best Practices for Chemicals V1.603 . Product lines remained Product structure, material numbers, material types consolidated

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Production Model

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  1. Production Model SAP Best Practices for Chemicals

  2. General Information • SAP Best Practices for Chemicals V1.605 is based on SAP Best Practices for Chemicals V1.603 . • Product lines remained • Product structure, material numbers, material types consolidated • New materials added due to new preconfigured business processes

  3. Active Ingredient Processing(Sales) Plant 1000 Tank Trailer Filling Solvent (Grade B) SAPulat (Batch A) GranuSAP, Blue Solvent (Grade A) SAPulat (Batch B) SAPalyst Catalyst (Grade A) SAPulatRaw Granulate Pigment, blue Catalyst (Grade B) YQBM YQRM YQCP YQBP YQBM YQBM YQRM YQFP YQFP YQRM Filling CH-2200 CH-1420 CH-7100 CH-9100 CH-1430 CH-6500 CH-2200 CH-6400 CH-1440 CH-3200 By - Product Co - Product Blending Description Mattype Mat Nr WM managed Ethylen Gas, C2H4 YQPM Pressure and Temperature  Polymerization CH-1410 Process Order with Co-product & QM QM active Batch managed Pipeline MaterialHandling Granulate SAPulat/GranuSAP blueOverview V1.605 Extruder  Mix  Nozzle  Chop (Avrg 2x3 mm)  Add Pigment Output from Co-product CH-2200 is used in WIP Batch (next page)

  4. Plant 1000 Pigment Green SAPulat GranuSAP, Green GranuSAP,WIP Batch Reference mat YQBM UNBW YQBM YQRM CH-1445 CH-8000 Intermediate product after each operation CH-2200 CH-6450 Description Mattype Mat Nr WM managed Premixing  Mixing  Extrusion QM active Batch managed GranuSAP GreenOverview V1.605 Work in Process (WIP) Batch

  5. Plant 1000 Ethylen Gas C2H4 SAPArom. Solvent Benzene Arom Solvent (Grade B) SAP Off Gas YQBM YQRM YQBP YQPM YQBP CH-1450 CH-1410 CH-7200 CH-6600 CH-7300 By- Product By - Product Description Mattype Mat Nr WM managed Alkylation  Distillation Repetative manufacturing with QM QM active Batch managed SAP Arom SolventOverview V1.605

  6. Repackaging Plant 1000 Totes Handling Filling in Bags/BigBags and Delivery GranuSAP, 100 LB Bag 10 LB Label GranuSAP Bag 25 LB Container 750LB BigBag 500 LB GranuSAP, 750 LB Pallet Shrink Foil GranuSAP Sample Label GranuSAP Container 100LB GranuSAP, Blue GranuSAP, 500 LB Label GranuSAP GranuSAP, 25 LB Container, 1000 LB GranuSAP, 1000 LB VERP VERP ROH YQSM VERP YQFP VERP VERP YQFP ROH VERP YQFP YQFP YQFP YQBM ROH VERP VERP CH-6210 CH-1100 CH-4500 CH-6230 CH-4600 CH-0100 CH-3200 CH-6200 CH-4120 CH-6220 CH-1100 CH-1100 CH-5100 CH-6240 CH-4110 CH-4140 CH-4100 CH-4130 Description Mattype Mat Nr WM managed QM active Batch managed Granulate SAPulat/GranuSAP blueOverview V1.605 External Subcontracting in Procurement External Subcontracting in Process Order

  7. Production Plant1000 Materials and Storage Locations - Assignment GranuSAP Storage Tank (10Q3) Finished Goods(10Q5) Raw Materials(10Q2) Production Warehouse(10Q4) Standard Warehouse(10Q1) Pipleline (10Q6) FullWM(1070) Shop Floor WIPB (10Q7) CH-0100CH-4130CH-6200CH-6210 CH-6220CH-6230 CH-6240CH-6400 CH-6450CH-6500 WarehouseY01 CH-7300 CH-2200CH-3200 CH-6600CH-9100 CH-1100CH-4100CH-4110CH-4120CH-4130 CH-4140CH-4500CH-4600CH-5100 CH-1420CH-1430 CH-1450CH-7100 CH-1440 CH-1445CH-6220 CH-8000 CH-7200

  8. Plant 1000 Acrylic Resin Solvent (Grade A) Acrylic Resin(residue) Paint, blue (Grade A) Additive BG99 Pigment, blue Paint, blue (Grade B) Solvent (Grade B) YQRM YQBM YQRM YQRM YQBM YQBP YQAI YQRM CH-1440 CH-1020 CH-3001 CH-7100 CH-1430 CH-1010 CH-3000 CH-1010 Description Mattype Mat Nr WM managed Acrylic Resin(new delivery) YQRM QM active Batch managed CH-1010 Paint SAPcolor blueOverview V1.605 ProductSubstitution by QM Usage Decision Batch Production : Filling, Heating, Grinding, Disperging Mixing in Storage Tank Active Ingredient Processing(Procurement & Manufacturing) Alternative Position in BOM

  9. Filling in Canisters SAPcolor blue,10 LB (Grade B) Paint BlueSky,10 LB Canister, 5 LB SAPcolor blue,10 LB Canister, 10 LB Container, 1000 LB Label BlueStar Shrink Foil Paint BlueStar,10 LB Pallet Label BlueSky SAPcolor, blueSample Label MagicBlue Paint, blue (Grade B) Paint MagicBlue,10 LB Paint, blue (Grade A) SAPcolor blue,1000 LB YQBM VERP VERP VERP YQSM VERP YQBM YQFP VERP YQFP YQFP ROH YQFP ROH YQFP ROH YQFP CH-5200 CH-6001 CH-3001 CH-6100 CH-6010 CH-0200 CH-1110 CH-4500 CH-6020 CH-1120 CH-1130 CH-4600 CH-4210 CH-6030 CH-4200 CH-6000 CH-3000 Paint SAPcolor blueOverview V1.605 Product Substitution in SD Relabeling

  10. Production Plant1000 Materials and Storage Locations - Assignment SAPcolor Standard Warehouse(10Q1) Raw Materials(10Q2) Storage Tank (10Q3) Production Warehouse(10Q4) Finished Goods(10Q5) FullWM(1070) WarehouseY01 CH-1110CH-1120CH-1130CH-4200CH-4210CH-4500CH-4600CH-5200 CH-1020CH-1430CH-7100 CH-3000CH-3001CH-0500 CH-0200CH-6000CH-6001CH-6010CH-6020CH-6030CH-6100CH-6800 CH-1440CH-6220 CH-1010

  11. Plant 1000 SAPcolor green,10 LB Paint, red SAPcolor white,10 LB PowerPaint, red HAWA HAWA YQFP YQNM Filling Canister, 5 LB CH-6310 CH-0500 CH-6300 CH-6800 VERP CH-4200 Description Mattype Mat Nr WM managed QM active Batch managed Additional PaintsOverview V1.605 InternalSubcontracting Third PartyProcessing

  12. Plant 1000 Paint, yellow Paint, black Acrylic Resin(residue) Pigment, yellow Pigment, black Solvent (Grade A) Additive BG99 Acrylic Resin YQRM YQBM YQRM YQAI YQRM YQRM YQRM YQBM CH-1430 CH-1010 CH-1020 CH-1442 CH-1441 CH-3110 CH-1010 CH-3100 Description Mattype Mat Nr WM managed Acrylic Resin(new delivery) YQRM QM active Batch managed CH-1010 Additional PaintsOverview V1.605 Batch Production : Filling, Heating, Grinding, Disperging Mixing in Storage Tank Active Ingredient Processing(Procurement & Manufacturing) Multiple Product Campaign Run

  13. Production Plant1000 Materials and Storage Locations - Assignment Additional Paints Standard Warehouse(10Q1) Raw Materials(10Q2) Storage Tank (10Q3) Production Warehouse(10Q4) Finished Goods(10Q5) CH-1430 CH-1441 CH-1442 CH-1020 CH-3100CH-3110 CH-0500 CH-6300CH-6310CH-6800 CH-1010 CH-4200

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