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Building Large Scale Wireless Water Control Networks. MN10 - Managing Wireless Networks. Eric Marske Product Manager ESTeem Wireless Modems. Presentation Overview. Project Overview Water/Wastewater SCADA Network Installation Updates to Network Expansion Wireless Network Design
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Building Large Scale Wireless Water Control Networks MN10 - Managing Wireless Networks Eric Marske Product Manager ESTeem Wireless Modems
Presentation Overview • Project Overview • Water/Wastewater SCADA • Network Installation • Updates to Network • Expansion • Wireless Network Design • RF Design • Radio Site Survey • Site Commissioning • Wireless Network Management • RF Design Tools • RF Configuration Tools • Management Tools • Conclusions
Project Overview • Portland Water District • Water, Wastewater and Environmental Services • 11 Communities In and Around Portland, Maine • 100+ Year Company • 190 Employee • Servicing 200,000 People • Service Area = 140 Square Miles • 21 Million Gallons Average Daily Delivery • 1000 Miles Water Mains • 95 Miles of Wastewater Pipe
Water/Wastewater SCADA • Water and Wastewater SCADA • 112 Remote Locations Throughout 140 Square Miles • All Report to Central SCADA HMI at Headquarters • Licensed Narrowband UHF Wireless Network • Rockwell Automation Controllers • HMI Software for SCADA • Main ControlLogix Processor • Remote RTUs • ESTeem Wireless Modems • ESTeem Model 192C • 450-470 MHz 4 Watt Licensed Wireless Modems
Network Installation • Water System • First Side of Network to Apply Wireless SCADA • Antenna Height From Owned Water Tanks • Started 28 Remote Site System 2001 • Wastewater System • Used Existing Water Locations for Repeaters • Water Tanks • Existing Repeater Sites • Lowest Locations in Hilly Terrain
Network Updates • Network Expansion • Water System Provided Easier Access for Wastewater • Total Number Increased over Last 10 Years to Current 100+ • Three RF Frequencies Used to Segment Network • Approx 35 Remotes on Each Network Segment • Allowed Quicker Response Times with Simultaneous Polling • Second Generation of ESTeem 192C Wireless Modems • Analog and Digital Squelch Levels • Narrow Band Operation • Required 2013 Update
Future Projects • Continued Expansion of Wireless Network • Fourth RF Frequency Added • Increased Update Speed from Remote Sites • Adding New Water/Wastewater Locations for City Expansion • Wireless Ethernet • High-Speed Ethernet Backhaul • Licensed 4.9 GHz • Unlicensed 900 MHz, 2.4 GHz or 5.8 GHz • Licensed UHF Frequencies • ESTeem 210C
History of Wireless • Wireless Has Come a Very Long Way • ESTeem has been wireless over 25 years • Patent on first wireless modem in 1984 • First Generation for Serial Networks • Lower data rates 2,400 bps • Latest hardware 19,200 bps • Next Generation Narrowband • Ethernet Interface • 54,000 bps • Spread Spectrum • Higher data rates in wideband channels • Wireless Ethernet (WLAN) • Latest generations closing in on wired speeds • Open protocol standards
Primary Uses of Wireless • Mobile Applications • Moving Hardware • Maintenance Vehicles • Factory Floor Machines • Overhead Cranes • Public Safety
Primary Uses of Wireless • “Inaccessible” Areas • Difficult or Too Costly to Run Cable • Across waterways • Communication across roadways • Airfield lighting
Primary Uses of Wireless • Long Distance Communication • City or County Coverage • Impracticable to Cable • Water Distribution • Wastewater Systems
Reliability • System Reliability Is Only As Good As the Network Design • Wireless Networks Can Be As Reliable as Wired Network • Time spent on wireless network will pay for itself many times over • Each Radio Application is Unique • Wireless is being applied in many applications but few have a working knowledge of designing a successful wireless system • Building The Network Backbone • Any hardware on poor communication link will have problems
Hardware Selection • No one frequency or wireless standard will solve all applications • Each frequency has its place • Correct selection for the specific application is key
RF System Design • Phase 1 – RF Design Program • Computer program to estimate RF results • Point in design to make system changes • Phase 2 – Radio Site Survey • On-site analysis • Confirming results in RF design phase • Phase 3 – Site Commissioning • After final installation • Building system backbone • Phase 4 - Network Monitoring • System monitoring over time
RF Design Program • Conservative computer model of expected radio results • Perform RF Design Program analysis for each link in the system • Anticipated Antenna Heights Needed • Expected Signal Strength • Projected Data rates • Antenna options • RF Design Program Available on CD
Sample Network Design Diagram Arizona Snowbowl Resort Repeater Site Wildcat WWTP Booster Station Buffalo Park Tank
RF Site Survey • Step 2 – Radio Site Survey • Confirming results in RF design phase • Evaluate and Test each location in the proposed system • RF Background noise and spectrum analysis to choose the correct channel for operation • Identify LOS obstructions not seen on mapping (buildings, etc) and possible repeater locations • Measure actual Signal Strength and Data Rates • Data transmission testing • Document findings and results for future reference
Installation and Commissioning • Step 3 – Installation and Commissioning • Final installation of equipment • RF Background noise and spectrum analysis to choose the correct channel for operation • Identify LOS obstructions not seen on mapping (buildings, etc) and possible repeater locations • Measure actual Signal Strength and Data Rates • Data transmission testing
Wireless Ethernet Design • New way of thinking when designing radio system • Network designed from Ethernet data flow • Back-hauls on primary links • Backup (MESH) links must follow same rules • Multiple frequencies available in same wireless network
Ethernet Design Diagram Highest Data Rate Internet 2nd Highest Data Rate Repeater & Remote Site Main Office
Mesh Technology • Redundant Repeater Routes • Configured Priority Routing • Manual Input • Direct Control Over Routing • Auto Configuration • Shortest Path to Root Bridge • Highest Signal Strength • Priority Routing Configuration • “Meshing” Technology • “Self Healing Networks”
Wireless Network Management • RF Design Tools • RF Design Program • Provides point to point and data rate analysis • RF Configuration Tools • ESTeem Network Configuration (ENC) Utility • Visual network configuration utility • Management Tools • ESTeem Network Monitoring (ENM) Utility • Wireless HMI interface • Support Tools • Remote support utilities
ESTeem Network Configuration Utility • Greatly simplified network configuration • Visual point and click RF link connections • Simplified Mesh network layout • Network layout prior to receiving hardware • Network design for client • Network review by ESTeem • System wide network updates • Configuration updates • Firmware updates • Programming through wireless network
ESTeem Network Monitoring Utility • Wireless network monitoring • HMI interface • Configuration utility import • SNMP protocol • Critical network information displayed on-screen • Signal strength • RF Data rates • Redundant routing • Database trending • Alarms • Graphs
Remote Site Support • Allows wireless network technical support world wide • No travel required • Real-time access to working network • Allows support specialists to view and troubleshoot customer network • Provides remote access to customer’s configuration utilities and monitoring utilities • Only internet connection required • No corporate firewall access required • No VPN or dial-up necessary
Steps to Reliable Network • Training • Understanding Capability/Limitation of Wireless • Selection of Correct Hardware for Application • RF Network Design • Critical Steps to Reliable Network • RF Design • Site Survey • Site Commissioning • Flexibility of Wireless Hardware • Frequency Agile • Narrowband Capable
Additional Questions? • ESTeem RAOTM Booth • RF Design Program Disk • Available to all attendees • Web Site - www.esteem.com • ESTeem Support 509-735-9092