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Electric/ ElectronicCommunication EquipmentCleaning SolutionIntensive Cleaning Mechanism ICM Company Ltd.
Contents • Importance of Cleaning • Current Situations & Counter-measures • Applications • Cleaning Procedures • Effectiveness of Cleaning • Effectiveness -1 • Effectiveness -2 • e-ICM Introduction • e-ICMProducts • e-ICMCharacteristics • CleaningTools • Low Pressure PortableCompressor • Low Pressure Air Compressor – II • High Pressure High Pressure Cleaner • Performances & References
I. Importance of Cleaning No proper solutions have been found so far…against critical fires & damages due to a short circuits electrically & electronically. Micro-dust & Foreign Materials: Main factors of Fire • It happens from the intricate wires of electric/ electronic equipment in the buildings, factories. • Equipment malfunction & shortening life span. • Power waste by over load (charge). • Causing mechanical/ electrical accidents. By National Emergency Management Agency Factors of Fire Factors of Fire Current Problems by Dust Polluted Materials in the Air Humidity Components of Yellow Sand • Malfunction • Fire by short circuit • Deterioration of equipment • Micro-dust(PM10) • CO2 • TVOC • Sulfurous Acid gas, Nitrogenous compound, Pb, Ozone, CO etc. • Si, Fe, K Oxides • Heavy Metals - Pb, Cadmium, Al, Cu, etc. • Carciogenic
III. Applications • The electric equipment is composed with various parts & wiring in the system…so that… • the electrical & mechanical damages would cause un-stable power supply, • the proper & regular cleaning job of the system is critical to prevent any fine dust, humidity & static electricity on • the tiny parts, connections & joints which could cause malfunctions in the entire networks.
IV. Cleaning Procedures Procedures Cleaning Service is critical & important for all the electric/ electronic equipment to prevent possible electrical & mechanical malfunction which are caused by dust, humidity & other foreign materials in the system. The regular cleaning service is an essential job in order to maintain service, saving cost, safety and optimal conditions of the system as well. Safety Training for Electrical Engineer & Manager Supervisor inspection Safety check Inspection reports Feedback Photo before Inspection Finish Outside & Floor e-ICM Cleaning Evaporation & Drying Residue
V. Effectiveness of Cleaning e-ICM can be applied without electricity shut down & there are no residues after evaporation, such as mote, humidity & other foreign materials. So e-Clean is an optimal product which offers safety, easy maintenance & continuous operation of your entire system with prolong life span. • PREVENTION DISASTER BY ELECTRICITY • Precise Inspection during Cleaning • Elimination Harmful Factors during Cleaning • PRODUCTIVITY DISASTER PREVENTION • Minimize Down-Time • Effective System Operation • Easy Maintenance • Economic Maintenance • PREVENTION • MALFUNCTION BY DUST • Sprayed Liquid cleans Tiny Gaps in the Circuit Boards • Prevent Heating/ Carbonization from Diffusion Dust PRODUCTIVITY MALFUNCTON PREVENTION • SAFETY • PROTECTION EQUIPMENT • Safe Compound • Evaporation w/o Residue • Insulation up to64,000V • Apply under Live Wires • Anti-Corrosion • Harmless/ No Smell • Prolong Life Span • Effective Operation • Protection Parts SYSTEM EFFECTIVENESS SAFETY
Cleaning Effectiveness I– Before/ After Before After References ☞ ☞ ☞ ☞
Cleaning EffectivenessII – Before/ After Before After Before After
VI. e-ICMIntroduction e-ICM is an Insulation Detergent for all the electrical & electronic equipment during current-live condition to clean the possible harmful factors directly, such as dust, grease, resin & other foreign materials inside the panel & control boxes. - connections, relay, MCC panels, various carbon brush & switches. e-ICM Intensive Cleaning Mechanism Specifications * Ignitability: 60 ℃ * Cleaning: Grease, dust, resin, other foreign materials… * Insulation: Insulation break average voltage up to 64,000V conducted by Korea Electrotechnology Research Institute (KERI) * Washing Power: Excellent washing & no residue after evaporation. * Environment: Almost no smell, harmless to human, environment-friendly.* Materials: Safe to almost all insulators, plastic, rubber & paint…etc.
Products ⇒ Actlvity:100% / Color: Clear/ Viscosity: Same as Water ⇒ Ignition Point: 60 ℃/ Insulation: 64,000V ⇒ Moisture: None/ Toxicity: Not a RCRA. Hazardous ⇒ Grease Removal: Excellent/ Evaporation Residue: None ⇒ Chlorine Process: None/ Fluor: None ⇒ Expiry: 1 year without opening cap ⇒ Specific Gravity: 0.767gr/cc / Density -6.39 lbs/gal 500g Spray Can Model: e-ICM (500g Spray Can) Part No. : e-ICM-502 5 Gallons (18.9L) Model: e-ICM (18.9L) Part No. : e-ICM-5200
Characteristics Color Clear Smell Almost none PH No data Solubility None water soluble Boiling Pt. 339 degree C Melting Pt. No data Explosion None Oxidization None Oxidization 4.7 Steam Density Specific Gravity 0.77 Viscosity None viscosity Chemical Safety Stable : Environment-Friendly Mark by KEITI Warning Avoid from open fire Harmful Material during Dissolution Produce gas with acids Applications • All the electrical/ electronic (communication) equipment panels. • Voltmeter, MCC Panel, Switch, Capacitor & PCB boards…etc. • Air-conditioner motor/ equipment, Bending M/C, Parking meter..etc. • Precision parts, Flow-meter, Gears, Traffic-lights, Fire alarm…etc. • Power distributor in humid condition, Generators in ships & buildings…etc.(Clean the polluted refrigerant by sludge – No chemical reaction with Freon) Warning (Restricted applications): LCD, PDP, Thin-film silicone
VII. CleaningTools Low Pressure PortableCompressor
Low PressureAir Compressor – II Insulation Air-gun Air hose 5 Gallon bucket Liquid hose With Filter
VIII. Performances Performances Years 2006 2007 2008 2009 ▲ COAX Exhibition Center Electricity Control Room ▲ Korea Metro Subway Line 2 ▲ Lotte Petro Chemical Factory ▲ Yonsei Univ./ Kyunghee Univ. ▲ SamsungSDI / Samsung Heavy Industry/ Daewoo Ship Building/ Dongsuh Foods ▲ Hanaro Telecom/ LG Telecom ▲ GangnamKDN / Seoul Metro/ Garak Famer’s Market/ Subway – Dongjak Station ▲ Sungsil Univ./ Korea Univ./ Kyunghee Univ. ▲ Hanyang Univ. Hospital/ JoongAng Univ. Hospital ▲ Namsan Tunnel 2 Transformer ▲ Shin DongA Apt. Elevator Control Panel ▲ Korea Circuit Electricity Control Room/ SK C&C Suwon Factory ▲ Yongsan District Office/ Korea War Memorial Center ▲ HongreungKAIST ▲ Yoohan Ynagheng/Daewon Nesys ▲ LG Telecom ▲ POSCO/ Minimil Electricity Control Room ▲ Hyundai Heavy Industry (Ulsan Plant Switch Panel) ▲ Volvo Group (Changwon Electricity Control Room Switch Panel) ▲ DAU Corning Inverter (Jincheon Factory) ▲ Incheon Gonchon Water Filtration Plant Switch Panel ▲ Kyungwon Univ. Serom Bldg. Switch Panel ▲ Korea Nuclear Power R&D Center (Daejeon) ▲ Sungsil Univ. Control Panel ▲ Korea Nesle (Chungju Factory Control Panel) ▲ Samsung Heavy Industry (GeoJe Shipping) Control Panel ▲ DAU Corning Inverter 2nd Stage
VIII. Performances Years Performances 2010 2011 ▲ Bowater Korea Electricity Control Room Switch Panel 22units ▲ Seoul City Railway Jangan Station Electricity/ Communication Panels ▲ Korea DAU Corning Jincheon Factory Electricity Control Room Panel ▲ Seoul Jamshil Sports Complex Electricity Room ▲ Korea Nesle Chungju Factory MCC Panel ▲ Chosun Daily Newspaper Kwanghwamun Display Board Cleaning ▲ Samsung Corning Precision Materials Co. Ltd ▲ SLS Shipbuilding Co.Ltd ▲ Samsung Heavy Industeries Co.Ltd ▲ Hyundai Heavy Industries Co.Ltd Ulsan ▲ POSCO Gwangyang Works Hot Rolling Mill Dept ▲ ▲ ▲
Photo References * High Voltage (22,9KV)/ Electricity Control Room (Hyundai Heavy Industry) Before-Condition Checking E-Clean : Cleaning Before After Before After
Photo References * DAU Corning Jincheon Factory Inverter
Photo References * High Voltage (22,9KV) / Electricity Control Room (Kyunghee Univ.)
Photo References * Elevator Inverter
Photo References * XXX Telecom Communication Equipment Panel
Photo References * LG NW Communication Equipment Panel
Photo References * XXX Hospital Electricity Control Room