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Automation and Drives

Automation and Drives. What is PROFINET?. PROFINET. Process. Real-time communikation. Safety. Distributed field devices. IT-Standards & Security. PROFINET. Motion Control. Network- Installation. Distri- buted Automation. PROFINET - the concept for the entire plant. PROFINET IO.

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Automation and Drives

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  1. Automation and Drives

  2. What is PROFINET? PROFINET Process Real-time communikation Safety Distributedfield devices IT-Standards & Security PROFINET Motion Control Network-Installation Distri-butedAutomation PROFINET - the concept for the entire plant

  3. PROFINET IO PROFINET Cyclic data exchange between PROFINET IO-Controller and IO-Devices SIMATICSTEP7 Industrial Ethernet S7 317-2 PN/DPinclusive PROFINET IO S7 41x +CP 443-1 Adv PROFIBUS DP ET200S PN

  4. PROFINET CBA Cyclic and acyclicdata exchange between CPUs PROFINET SIMATICiMap Industrial Ethernet S7 317-2 PN/DP S7 41x +CP 443-1 Adv. ET200S PN

  5. Automation and Drives

  6. Mechanical components PLCs and intelligent field devices User program CBA is based on forming technological modules • Combination of: TechnologicalModule ... for implementing technological modules

  7. Technologicale Module ExtemStop BOOL BOOL StartNext ExtemStart BOOL BOOL Running Cnt_In I4 BOOL Status I4 Cnt_Out UI1 Lifestate Technological modules are representedby software components • A software component is a reusable function with clearly defined interfaces… TechnologicalModule Encapsulation of device functionalityin a software component

  8. Technological Module Roboter Start State_1 Stop State_2 Up Ready Down Running Example: Technological module “Robot” MechanicElements ElectricElements User-Software TechnologicalModule Intelligentfield devicee.g. ET 200S-CPU Function e.g. Robots

  9. Machine ON BOOL BOOL STARTING START BOOL BOOL READY STOP BOOL BOOL RUNNING BOLD HELD UI1 Lifestate Example: Technological module “Machine” Machine TechnologicalModule Mechanic PLC Function

  10. Until now: Programming of communication • Detailed know how necessary about principles and mechanism of the communication functions • Different communication calls for different bus systems • The communication relationship between the modules must already be known when programming Graphical Engineering

  11. Graphical configuration of communication • No detailed knowledge of communication necessary Component Based Automation with iMap:Connecting instead of programming Machine 1 START BOOL BOOL STARTING Machine 3 STOP BOOL BOOL READY START BOOL BOOL STARTING Cnt_IN BOOL BOOL RUNNING STOP BOOL BOOL READY I4 Cnt_OUT Cnt_IN BOOL BOOL RUNNING Graphical Engineering UI1 Lifestate I4 Cnt_OUT UI1 Lifestate Machine 2 START BOOL BOOL STARTING STOP BOOL BOOL READY Cnt_IN BOOL BOOL RUNNING I4 Cnt_OUT UI1 Lifestate

  12. Combination of the decentralized and the central solution under one concept Ethernet/PROFIBUSLink (Proxy) S7 41x +CP 443-1 Adv. A_2 B_1 A_1 PROFIBUS DP IntelligentET 200X IntelligentET 200S IntelligentET 200S * Only Components on Ethernet can be singleton SIMATIC iMap Industrial Ethernet C Graphical Engineering PROFIBUS DP “Re-usable” modules Plant specific machine„Singleton“

  13. Engineering concept for reusable modules Ethernet/PROFIBUSLink (Proxy) A_2 B_1 A_1 IntelligentET 200X IntelligentET 200S IntelligentET 200S SIMATIC iMap Industrial Ethernet Graphical Engineering PROFIBUS DP “Re-usable” modules

  14. A_1 B A_2 A B_1 STEP7-Project Component A STEP7-Project Component B A B  Creating the component SIMATIC iMap Import  Use the component and connect them reedit Graphical Engineering  Generate SIMATIC STEP7 Station A_1 Shadow- Project Station A_2 Station B_1 Download /Test PROFINET Device

  15. Engineering concept for plant specific machines S7 41x +CP 443-1 Adv. PROFIBUS DP SIMATIC iMap Industrial Ethernet C Graphical Engineering Plant specific machine„Singleton“

  16. A_1 A_2 A C Singleton- Project SIMATIC iMap  Use the component and connect them  Import  Create the component Graphical Engineering  Download of the connections only SIMATIC STEP7 SIMATIC STEP7  Download /Test Station A_1 Station C • no generating of a shadow project • within the component safety is possible Shadow- Project Station A_2 reedit PROFINET Device

  17. SIMATIC iMap V3.0 SIMATIC iMap V3.0 SIMATICiMap V3.0

  18. F1 F3 F2 F5 F4 iMap V.3.0 – Multifunction component„n functions within an module“ = PLC SW-function CBA component V2.0: One PLC is represented by one SW-function PLC SIMATIC iMap V3.0 n- SW-functions CBA component V3.0: One PLC is represented by several SW-function Cost optimized by implementingseveral technological modules in one hardware

  19. Support of several PROFIBUS master systems and local PROFINET IO-Devices HMI SIMATIC iMap Consistent OPC symbolfile for the hole plant Industrial Ethernet CPU with severalDP master systems S7 319-3 PN/DP(Proxy) S7 31x-y PN/DPincluding PROFINET IO iSlaves includingmaster interface SIMATIC iMap V3.0 PROFIBUS DP IntelligentET 200X IntelligentET 200S CPU with CBA and PROFINET IO PROFIBUS DP PROFIBUS DP

  20. Products for Component Based Automation SIMATIC iMap HMI +OPC Server Industrial Ethernet S7 300 PN/DP S7 400 with CP443-1 Adv WinAC PNwith Proxy-function Ethernet/PROFIBUSLink (Proxy) Configuration Configuration PROFIBUS DP PROFIBUS DP DPSlaves iSlave I/O devices, HMI, Safety und Processdiagnosis within a Komponenten DP normslaves over Proxy iSlave inclusive DP Master interface

  21. The future is now!

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