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FFS-60 PowerPoint Presentation

FFS-60

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FFS-60

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  1. FFS-60 Compact and intelligent

  2. Meaning of FFS-60* F - form F - fill S - seal 60 - maximum speed with ABL * - modification FFS-60

  3. The benefits from this project FFS

  4. The benefits • Cuts unnecessary movements and operations • Tube body is formed and filled only in one position – vertical • Tube body is oriented only once • Tube body is formed on a mandrel and it is supported by the mandrel until the filling process starts. Thus, very thin tubes can be made and filled without smashing and OVALITY is no longer a problem for the filling machines • Elimination of carton boxes, storage space and transportation of the empty tubes. Thus, less wastage, less risk of contamination, less expenses. FFS

  5. The beginning KOMBIS FCM 0100Tube making, tube filling + cartooning FFS-60

  6. The innovation KOMBIS FFS 3301 The unique machine FFS-60

  7. Main targets 1. Simple design All machine processes are stepped therefore stopping the FFS-60 is possible without any tube wastage. 2. Easy tool changeover Different size parts are in units ready for installing. No fine setting on machine. Only one technician is enough for 10 machines. 3. Easy exchange of filling product. All mechanisms in direct contact with filling product can be easily removed from the FFS-60. Cleaning is outside of the FFS-60. Second filling head is optional. Exchanging filling head for products with different viscosity. FFS-60

  8. Vertical mandrel design Easy access to important machine components and parts. Quick service Everything is in front of the operator. Good visibility. Reduced change over time and maintenance of the quality of settings. FFS-60

  9. Machine scheme FFS-60

  10. The Processes (modular principle) FFS-60

  11. Machine Options/Levels Level 1 • Frame made from steel and Al profile Good solution for: technical products hair dye shampoo creams FFS-60

  12. FFS-60 Level 1

  13. Level 2 • Frame made from steel and stainless steel Good solution for: Cosmetic products Tooth paste Food products Medical products without special environment request FFS-60

  14. FFS-60 Level 2

  15. FFS-60

  16. Level 3 Complete machine is made from stainless steel Plastic roof is included (for hygienic filling) Special system for foil disinfection before body forming System for high precision filling with mass measure. FFS-60

  17. Filling components are made from steel in all machine levels 316L(1.4404, S31603, X2CrNiMo17-12-2) 304 (1.4307, S30403, X2CrNi18-9) FFS-60

  18. Technical parameters ABL tubes Foil thickness: 175 … 330 µm Tube diameter: • Ø16 … Ø50mm • Different caps • Special shoulders PBL tubes Foil thickness: 300 … 400 µm Tube diameter: • Ø22 … Ø50mm • Different caps • Special shoulders Tube length: 90 – 200 mm Machine dimensions: 3 812 x 3 535 x 2 830 mm FFS-60