Build Specific Designs Through Structural Foam Injection Molding

1. Structural Foam Injection Molding By iMold USA LLC

2. About us Shanghai iMolding Co.,Ltd. locates in Shanghai, Pudong New Area. Based on over thirty years indomitable efforts, experienced technology team and first class manufaturing equipments the company has adopted a service mode for product developement，mould-design and making, plastic-injection moulding, die casting moulding and finished product assembly in a coordinated process with the moulds-making plastic product- processing as the mainstay. http://www.china-casting.biz/

3. Our Services Below are the our services: • Bioplastics Injection Molding • Structural Foam Injection Moldmaking • Zinc Die Casting Moldmaking • Aluminium Die Casting Moldmaking • Structural Foam Molding • Thermoplastic Injection Moldmaking • Plastic Injection Moldmaking • Plastic Injection Molding • Aluminum Mold For Plastic Injection • Low Pressure Molding http://www.china-casting.biz/

4. Structural foam molding is a process in which the melted polymer is being supported by an inert gas and then inserted into the mold under low pressure. The blowing agent inside the mold pushes the resin properly into all cavities. When the part cools down, the formation of a solid skin takes place against the mold on the interior side. The foaming action of structural foam injection molding process produces a honeycomb structure minimizing any further shrinkage. The result is that the part produced by this structural foam molding technique is much lighter than the parts produced by any other plastic injection molding technique. Not only this, but there are a number of other favourable benefits if you employ the method of structural foam injection molding in producing of large parts and components for a variety of industries. http://www.china-casting.biz/structural-foam-injection-molding.html

5. Greater Strength and Stiffness: Plastic parts and components produced have a structural core backed by a thick outer layer that helps the products to acquire greater strength to the weight ratio. The use of honeycomb structure in the process helps to achieve 25% of wall thickness and thereby provide twice the rigidity at equal weight of a solid part and therefore the The Benefits of Structural Foam Injection Moldingparts produced have high strength-to-weight and stiffness-to-weight ratios. No Sink Marks: Usually, sink marks in the plastic parts develop when the material in the region of rigid features like ribs and bosses shrinks more than the material in the wall. The presence of these features fosters the development of a thicker region that cools more slowly than the other walls. So the cooling results in a depression on the surface which is called sink mark. But in the process of structural foam injection molding, there are no developments of depressions and even the complex parts can be produced without depressions. http://www.china-casting.biz/structural-foam-injection-molding.html

6. Why is Structural Foam Injection Molding Used? Structural foam injection molding should not be confused as a material, in fact, it is a molding method that is extensively used to process thermoplastic resins. It is generally denoted as a subcategory of injection molding process, structural foam injection molding is a low pressure method of processing thermoplastics with some of the most commonly used resins. The product which you get at the end is rigid in structure. Tooling: Firstly, this low pressure structural foam injection molding enables the tooling to be produced from materials that imbibes low strength and are usually softer to those tools that are made of steel. These low strength molds are produced by aluminium which can be easily processed faster than tools made of steel which helps the manufacturer to save a large amount of tooling cost. http://www.china-casting.biz/plastic-injection-moldmaking.html

7. Resin Flow Length: Another reason which makes the structural foam injection molding quite feasible is the longer resin flow lengths through which parts can be molded which are larger in size in comparison to parts produced in a regular injection molding process. This way the manufacturer can get parts which can be flexible and can be molded as per the requirement. Custom Molds: As the tooling helps the manufacturer to save a large amount of money, the chances for the production of custom molds become feasible even for those applications which are used in low quantity and are generally found in reusable packaging and material handling markets. http://www.china-casting.biz/structural-foam-injection-molding.html

8. iMold USA LLCADD: 2220 Hillcrest Street Orlando, FL 32803Tel.: +1-407-9822797Email:sales@china-casting.biz Thank You