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Busch-Hungária Kft. Overview

Busch-Hungária Kft. Overview. Brief history. Rába Foundry built in 1972 Joint Venture Rába Automotive Holding – M.Busch GmbH & Co.KG (member of BPW group) JV contract signed: 26.09.2007. Start of operation: 01.01.2008 Capital Stock 20 Mio . € Investment in new equipment

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Busch-Hungária Kft. Overview

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  1. Busch-Hungária Kft. Overview

  2. Brief history • Rába • Foundry built in 1972 • Joint Venture Rába Automotive Holding – M.Busch GmbH & Co.KG(member of BPW group) • JV contract signed: 26.09.2007. • Start of operation: 01.01.2008 • Capital Stock 20 Mio. € • Investment in new equipment • Shares 2008: M.Busch 74,5%Rába 25.5% • BPW Group • Shares 2010: M. BUSCH + BPW Wiehl 100%(29.03.2010)

  3. The owners • 1. BPW BergischeAchsenKommanditgesellschaft • Leading manufacturer of axles and intelligent suspension systems for the commercial vehicle industry • Founded in 1898 • Production sites worldwide: 10 • Employees worldwide: 5.000 • http://www.bpw.de/ • 2. M.BUSCH GmbH & Co. KG • Grey iron foundry of the BPW Group • Main products are: brake discs and drums, flywheels, transmission casings • Founded in 1830 • Employees: 500 • http://www.m-busch.de/

  4. Where we are? Wien Győr Budapest

  5. Products

  6. Melting • Equipment • ABP Melting furnace • 7,5 t/ Hour • Induction • Investment 2000 • ABB Holdingfurnace– 60 T • Tundish Cover Treatment

  7. Core Shop • Equipment • Laempecoremakingmachines(Cold Box) • Automatic blender • Automatic coatingconveyor • Core drying cabinet • Röperwerkcoremakingmachine(for small batches) • Investment 2008-2012 • 2. Core box size • 550 x 700 x 900 mm

  8. Moulding • Equipment • Künkel-Wagner moulding line • 115 Flasks / Hour • AIR PRESS Technology  impulse compression • Künkel-Wagner sand preparation • (150 T / Hour) • Investment 2008-2012 • Flask size • 1000 x 1100 x 350/250 mm

  9. Pouring • Equipment • PUMA pouring robot • Syncron pouring • Process monitoring system • Investment 2011

  10. Shot blasting and grinding • Equipment • Conveyor Line (M&N) • Shot Blasting (WGT) • Clansman Manipulator • Automatic camera control system • Automatized grinding (Robot) • Investment 2009-2012

  11. Material quality • Standard qualities • Special qualities • GGG650-6 (Rm=650 MPa, A5=6%) • Advantage: • - Higherresilience • - Weight reduction

  12. Process control • Laboratory • New sand laboratory (Simpson)  Investment 2011 • New Spectrometer (ARL)  Investment 2011 • New mechanical laboratory  Investment 2010-2011 • Tensile test station (INSTRON) • Automatic microstructure examination (SPEEDXT3)

  13. Process control • Process monitoring • SPC-SYSTEM • Investment 2012 – data collecting system • Measuring system • GOM optical measurement (ATOS GOM2) • Investment 2012 • Automatic camera control • 100% control • Investment 2012

  14. Product Management / Planning • Personal • 3x CAD Engineers (Pro-E) • 2x Project managers • 1x Technology planning • German / English • Software • Pro-E, Creo • Windchill • MagmaSoft

  15. Qualifizierung • ISO 14001:2004 • ISO 9001:2008 • ISO/TS 16949:2009 • Planed: October 2012

  16. Production Increase of melting capacity: 7,5 t/h => 13 t/h

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