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The Maritime Alliance “Promoting the Maritime Community”

The Maritime Alliance “Promoting the Maritime Community”. Symposium on Desalination and Related opportunities Terry D. Smith Toray Membrane USA. Outline of Toray Industries, Inc. Founded: January 1926

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The Maritime Alliance “Promoting the Maritime Community”

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  1. The Maritime Alliance “Promoting the Maritime Community” Symposium on Desalination and Related opportunities Terry D. Smith Toray Membrane USA

  2. Outline of Toray Industries, Inc. Founded: January 1926 Net Sales (Year ended on March 31, 2010): 14.6 Billion USD Employees (As of March 31, 2010): 37,936 Main Business: Manufacturing and sales of the following products: 1. Fibers and Textiles: Nylon, polyester, acrylics, ETC 38.6% 2. Plastics and Chemicals: Nylon, ABS resins, polyester, PP films, etc. 24.5% 3. IT Related Products: Plastic materials, LCD color filters, PDP materials, etc. 16.9% 4. Environment and Engineering: Housing & Building Materials, Environment Equipment, Membrane & Water Treatment System, Plant Engineering & Machinery 11.8% 5. Carbon Fiber Composite Material (5 locations in 3 countries) 3.7% 6. Life Science and Other Businesses: Pharmaceuticals and Medical Products 4.5%

  3. Toray Industries • Toray is one of the largest manufacturers of RO, NF, UF, MBR membranes used in: • Seawater Desalination • Wastewater Treatment and Reclaim • Industrial use • Food Separations

  4. Membrane Products Line-up of Toray Size 0.001 ㎛ 0.01 ㎛ 0.1 ㎛ 1 ㎛ 10 ㎛ High molecular weight polymer Ion, Low molecule weight organics Separation materials Colloid Agricultural Chemical Trihalomethane Clay Coliform Cryptosporidium Virus Monovalent Ions Multivalent Ions Bacteria RO (Reverse Osmosis) UF (Ultra-filtration) MF (Micro-filtration) Type NF (Nano-filtration) Appli-cation Municipal Drinking Water, Pretreatment for RO Process MBR (Membrane Bio or Reactor) for Waste Water Treatment Ultra Pure Water, Seawater and Brackish Water Desalination, Waste Water Recycling Softening, Removal of Toxic substance Toray’s membrane products RO/ NF Element MF/UF Module MF Module for MBR

  5. High Recovery Seawater Desalination Plant in Trinidad and Tobago Flocculation Dual Media Filter Cartridge Filter 2nd Pass RO TMG20-430 94.5% Recovery Sedimentation 1st Pass RO TM820-400 53% Recovery P P P P Raw Water Product Water BCS Started on March 2002 - 8 years reliable operation with Toray’s RO Capacity : 136,000m3/d Membrane Type 1st Pass : TM820-400 2nd Pass : TMG20-430 Recovery Rate 1st Pass : 53%, 2nd Pass : 94.5% The largestBCS (Brine Conversion System) SWRO plant in the world 2nd Pass RO system is applied for low salinity permeate

  6. High Boron Rejection Seawater Desalination Plant in Singapore Pass 2 : BWRO Recovery : 90% pH : 10.0 – 10.4 Pass 1 : SWRO Recovery : 45% RO section Detail Bypass Low Pressure Pump (VFD) High Pressure Pump Scale inhibitor RO Feed Water Tank NaOH Post Treatment Booster Pump (VFD) Pass 1 Permeate Tank Energy Recovery (DWEER : Calder) Low Pressure Pump 2-pass system with alkaline dosing is applied for Boron removal Capacity: 136,000m3/d Membrane Type 1st Pass: TM820H-400B 2nd Pass: TM720-430 Boron regulation : <0.5mg/l Recovery Rate 1st Pass: 45%, 2nd Pass: 90%,

  7. Wastewater Reuse Plant using Less-fouliungRO membrane in Sulaibuya, Kuwait Stable Operation form start operation in March 320,000 m3/d, a Largest Wastewater Reuse Plant in the World 21,854 Low Fouling RO membrane

  8. Palmachim, Israel 130,000 m3/d SWRO

  9. Introduction to TorayTrakTMSystem performance normalization software

  10. Custom program for Windows/Vista PCs written in Visual Basic using Microsoft Access for database management • Based on ASTM 4516 Standard for RO Data Normalization • TorayTrak can be downloaded for free at our website: www.toraywater.com

  11. Advantages Over Excel Spreadsheet • Streamline file management and data transfer • Graphing engine for generation of custom graphs for quick data analysis • Multiple data entry methods • Pre-programmed method for acquisition of operating data directly from SCADA systems

  12. Multiple Parameter Graphing Depending on the number of stages, up to 51 different graphs of operating and normalized data can be made

  13. Multiple Parameters On One Graph Up to 4 parameters can be shown on one graph

  14. Powerful Graphing Engine Cleaning required values can be customized and graphed Basic normalized data graphs can be quickly accessed

  15. Multiple Data Entry Methods • Direct entry from SCADA system • Manual data entry • Custom entry using a combination of SCADA acquisition and manual entry

  16. Other Graphing Features • Graphs can be saved as JPEG files for easy insertion into transmittals and reports • Up to 10 graphs can be quickly compared using the Graph Manager • Graphs can be easily configured (scales, symbols, line thickness, etc)

  17. TMUS Product development • 16 inch diameter RO elements • Seawater and Brackish elements (1750 ft2 membrane surface area)

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