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Your partner for Superior Circuit and Micro-device Manufacturing

Your partner for Superior Circuit and Micro-device Manufacturing. Baker – A Brief History. 1919 - Morris E. Baker Founds Baker Company in Boston 1920 - 77 - Leading Source of Plating Supplies, Tanks, and Small Lines 1977 - 98 - Modularized Series 1000 Lines

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Your partner for Superior Circuit and Micro-device Manufacturing

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  1. Your partner for Superior Circuit and Micro-device Manufacturing

  2. Baker – A Brief History • 1919 - Morris E. Baker Founds Baker Company in Boston • 1920 - 77 - Leading Source of Plating Supplies, Tanks, and Small Lines • 1977 - 98 - Modularized Series 1000 Lines Companion Systems for Proprietary Chemistries MAXIM Automated Controls Software • 1998-04: Exclusive NA Ludy Sales, Service & Systems integrator Series 2000 Lines with Ludy 316 ss hoist & superstructure 3X increase in sales & capacity to $15 million North American Sales/service representation 24/7/365 Hot Line Service • 2004-today: Diversification into Medical Device Industry – Ti Anodizing. • February 6, 2006 Acquisition of MacDermid Equipment

  3. ME Baker / MEI DivisionOur History • 1986 - Built controls for Hollmuller machines in Vt. • 1988 - Complete machines manufactured in Vt. • 1989 - 91 - IBM major customer • 1992 - Joint venture with Hollmuller and MacDermid • 1994 - World wide supplier (Motorola, ACI, LG Micron, Hadco) • 1995 - Become a wholly owned subsidiary of MacDermid Inc. • 1996 - MacDermid Equipment Gmbh formed • 1996 - 01 - 99% capacity dedicated to one customer • 2002 – 05 Scaled down, still manufacturing custom equipment and upgrading technology in older designs. • 2006 - Acquired by ME Baker

  4. Customer RelationshipsCreating Positive, Continuous, & Profitable Relationships EQUIPMENT TRAINING RETROFITS AUDITS SPARE PARTS

  5. MEIYOUR EQUIPMENT PROVIDER • Over 350 machines manufactured • Worlds leader in DES and SES • Complete range of horizontal and vertical chemical processing equipment • Chem Clean • Chem Mill • Lead Frame • Gold, Nickel Gold and Copper Plating

  6. Why We Are the Best Non-Oscillation manifolds Unlimited control capabilities Available Technical Resources Many off the shelf parts Custom Reliability Programs Proven CAT test results • All PPH shell construction, PVC Plumbing • Extrusion welded sumps • Drive shaft mounted on operator side • Lower manifolds easily removed • Newly designed Spencer blower, low blower noise • Thin core transport with fewer guide clips

  7. Horizontal Processing Equipment

  8. Drive train on operator side All Polypropylene thicker wall construction

  9. Basic Module Design CR108-2 Glass Lids Open

  10. CR108-2 Top View Basic Module Design Glass Lids Open Zoom x1

  11. CR108-2 Front/Side View Basic Module Design Glass Lids Pump Access Door Conveyor Plumbing Leveling Pegs

  12. CR108-2 Front View Basic Module Design Overtemp switch Temperature Sensor Heaters Access Panel Removed

  13. CR108-2 Front View Basic Module Design Spray Manifolds Conveyor Independent Top & Bottom Control of Spray Pressures Driveshaft Access Panel Removed Front Wall Removed

  14. CR108-2 Rear View Basic Module Design Bearing Block Conveyor Sump Access Rear Wall Removed

  15. Thin Core Transport

  16. Old Transport Characteristics • 0.005” core transport guaranteed • 0.002” core transport with custom modifications

  17. New Transport Characteristics • 0.002” core transport guaranteed • 0.0013” core transport with custom modifications • Higher Reliability • Fewer Clips

  18. Thin Core Conveyor Bearing Block Idler Gear Pillow Block Drive Gear Front Drive View With Driveshaft

  19. High Performance Etching

  20. Old Etching Characteristics • Standard or Fine Line Manifold • Oscillation (quick wear rate) • 240mm from product surface • Spray bars 200mm on center • 45° nozzle angle • 60° spray angle • In-line nozzles • 0.00025” Etch Line Loss Standard Deviation • Cracking problem • Expensive to manufacture

  21. New Etching Characteristics • High Performance Etching Manifold • Non-oscillating (less wear) • 100mm from product surface • Spray bars 100mm on center • 0° nozzle angle • 15° spray angle • 8mm nozzle offset • Higher reliability • 0.000125” Etch Line Loss Standard Deviation • 0.00008” Etch Line Loss in Test Atmosphere

  22. HPES Etching Manifold Spray View

  23. High Performance Etching Manifold Staggered Nozzle Pattern – 8mm

  24. High Performance Etching Manifold o Nozzle Alignment Angle – Almost 0

  25. MANIFOLD 6X6

  26. High Performance Etcher Easy access to lower manifolds... Fixed manifolds Offset spray design High reliability Less maintenance ...without removing conveyor

  27. Typical Etch Chamber

  28. Conductor Module Test Pattern

  29. Standard Etch ManifoldStandard Deviation 0.00021 ( 1 oz Cu & 0.0013 DF )

  30. Fine Line EtcherStandard Deviation 0.00015 ( 1 oz Cu & 0.0013 DF )

  31. High Performance Etch SystemStandard Deviation 0.00008 ( 1 oz Cu & 0.0013 DF )

  32. Resist Stripping

  33. Resist Strip Process • SS Insulated upper chambers • SS Spray bars on a SS manifold • Thick PP sump wall construction • Integrated resist chip band filter taking less space • 100% solution filtration • Optional filtration available

  34. Resist Stripper - Side View Filter Belt Filter Cart

  35. SS High Temperature Module

  36. SS Spray bars and SS upper chamber

  37. High Performance Rinsing

  38. Typical Cascading Rinse Design • Only 3 or 4 spray bars • First re-circulating sump is depositing and spraying the most contaminated solution onto the product • Short contact time in each section • Very crowded chambers

  39. CR144P-R2D Rinse to Drain • High contact spray rinse • Only 2 sumps, counter-flow & cascading • Total of 8 spray bars top and bottom • Heating & cooling available • Low water usage • Less space

  40. Rinse to Drain Technology Better coverage Rinse-to-Drain Cascade Rinse Fresh Rinse 2-5 gpm Less dragout of particulates

  41. CR144P-R2D Manifolds Simulated Spray View

  42. Drying

  43. Dryer Technology IBM Fluid Head air knives Custom designed Spencer blower for reduced noise levels Requires less space No heat required More reliable

  44. After Sales Service

  45. Beyond EquipmentAfter the Sale ~ the partnership just begins • Service Agreements/Training • Audits • Retrofits

  46. Service offerings Service Packages to Meet the Customers Needs

  47. Customer TrainingContinuous Training Opportunities • Immediate training during equipment installation and start-up • Quarterly or Semi-annual Training Packages that provide comprehensive, hands-on training to any desired level. • Customers participating receive discounts on spare parts and reduced labor rates.

  48. AuditsDetailed Evaluations of Existing Equipment • Customer receives immediate response to critical issues • Special pricing on labor and parts as a result of the Audit • Detailed report which provides recommendations for upgrades

  49. RetrofitsUsing the Latest Technology • High Performance Developing, Etching, Stripping • Thin core transport conveyor • Flex reel to reel transport • Replacement of old style or damaged bareshells

  50. M.E. BAKER COMPANY 945 CONCORD STREET FRAMINGHAM, MA 01701 USA 508.620.5304 - fax 508.620.5305 MEI DIVISION 260 CLINTON STREET SPRINGFIELD, VT 05156 USA 802.885.8089 – fax 802.885.8068

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