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800 Series

800 Series. Introduction to the 800 Series Part of the Perkins Stage 2 Product Range. 800 Series Introduction. 43 to 60 kW (57.7 to 80 bhp ) successor to the 700 Series Greater productivity and reduced operating costs Increased refinement Stage 2 compliant

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800 Series

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  1. 800 Series Introduction to the 800 Series Part of the Perkins Stage 2 Product Range

  2. 800 Series Introduction • 43 to 60 kW (57.7 to 80 bhp) successor to the 700 Series • Greater productivity and reduced operating costs • Increased refinement • Stage 2 compliant • Built for quality and reliability

  3. 800 Series Compliments the Perkins Stage 2 Product Range 1100 Series 800 Series 400 Series

  4. The complete Stage 2 Solution • 400 Series 7 to 45kW replacement for the 100 Series • 800 Series 43 to 60kW replacement for the 700 Series • 1100 Series 37 to 130kW replacement for the 900 and New 1000 Series

  5. 800 Series positioning in Perkins Stage 2 Range

  6. 800 Series Phase In / Out Dates

  7. 800 Series Product Range • 804C-33Indirect injection, naturally aspirated engine with a power range of 43 to 47 kW (57.7 to 63 bhp) • 804C-33TDirect injection, turbocharged engine with a power range of 53 to 60 kW (71 to 80 bhp)

  8. 800 Series Product Range

  9. No rating gap Fills previous rating gap

  10. 804C-33

  11. 804C-33 Highlights • 10% increase in capacity to 3.3 litres • Indirect injection for quiet performance • 110oC operating temperature - minimises cooling system size requirements • Service intervals doubled to 500 hours • Rated power is 43 or 47 kW • Maximum torque is 185 or 200 Nm • Low emissions - smoke and noise • Two year warranty

  12. 804C-33T

  13. 804C-33T Highlights • 10% capacity increase to 3.3 litres • Direct injection and turbo for high output • 110oC operating temperature - minimises cooling system size requirements • Service intervals doubled to 500 hours • Rated power available as 53 kW or 60 kW • Maximum torque of 235 Nm and 253 Nm, with up to 21.4% torque backup • Low emissions - both smoke and noise • Two year warranty

  14. Engine Envelope

  15. Product Information Reliability & Durability Noise Cost of Ownership Specific Fuel Consumption Applications Smoke Fuel Specification Oil Specification Load Factors

  16. 804C-33 260g/kWhr @ 2600rpm full load 245g/kWhr @ 1600rpm full load 804C-33T 240g/kWhr @ 2600rpm full load 220g/kWhr @ 1600rpm full load Product Information Index Specific Fuel Consumption

  17. 804C-33 * Full Load - 102.1dBA (SWL) @ 2600rpm High Idle - 102.1dBA (SWL) @ 2860rpm Low Idle - 92.1dBA (SWL) @ 1000rpm 804C-33T * Full Load - 104.1dBA (SWL) @ 2600rpm High Idle - 103dBA (SWL) @ 2860rpm Low Idle - 92.1dBA (SWL) @ 1000rpm Product Information Index Noise * Information based on target objectives and is subject to change.

  18. 804C-33 < 3.0 Bosch units under any conditions 804C-33T < 3.0 Bosch units under any conditions Product Information Index Smoke * Information based on target objectives and is subject to change.

  19. 804C-33 Delivered quality - <3000ppm Oil consumption - 0.1% of fuel @ full load 804C-33T Delivered quality - <3000ppm Oil consumption - 0.1% of fuel @ full load Product Information Index Reliability & Durability * Information based on target objectives and is subject to change.

  20. Warranty - 2 years (1st year unlimited and 2nd year 3000 hrs from first use) 3 years on majors Oil filter service interval - 500 hours Product Information Index Cost of Ownership Fuel filter service interval - 1000 hours

  21. Product Information Index Applications By listening to our customers, Perkins have developed an engine that can operate across the world, in a number of sectors and with all the support of our global parts and service network Sectors Materials Handling - Forklift Trucks and Telescopic Handlers Construction - Skid Steer Loaders Compact Wheeled Loaders and Excavators Agriculture - Small Tractors

  22. Product Information Index Oil Specification Naturally Aspirated Use only good quality lubricating oil which is not less than the specification API CC/CD/CF4/CG4 or ACEA E1/E2/E3 Turbocharged Use only good quality lubricating oil which is not less than the specification API CG4 or ACEA E3

  23. Product Information Index Fuel Specification The recommended fuel specification for the 800 Series engines is shown below: Cetane number 45 minimum. Viscosity 2.5 / 3.5 centistokes at 40°C (104°F) Density 0,835 / 0,845 kg/litre (kg/l @ 15°C) Sulphur 0.2% of mass, maximum. Distillation 85% at 350°C (662°F)

  24. Product Information Index Load Factors Based on Average Cycle Power: 33 kW for all Turbocharged Ratings 25 kW for all Naturally Aspirated Ratings Max. Permitted Rating in kW Load Factor Type 43 58% NA 47 53% NA 53 62% T 60 55% T

  25. 800 Series Product FABs FEATURES BENEFITS

  26. The coolant is circulated by a belt driven coolant pump. A fully modulating thermostat controls coolant temperature and coolant circulation around the engine Maximum coolant temperature increased from 103°C to 110ºC Benefits Safeguards the operating temperature and extends the lifetime of major components Reduces lifetime costs of the engine Top tank temperature increasing to 110ºC allows for reduction in radiator size and overall package size reduction Liquid Cooling

  27. Sump Benefits: - The steel sump is a general industrial sump with increased capacity Manufactured for greater durability • Benefits • Large Capacity • Extended oil service intervals (500 Hours) • 25º Gradient capability continuously, 35º gradient intermittent

  28. Advanced Cross Flow Cylinder Head The design provides a more efficient flow of air across the engine enabling combustion to be cleaner and more economical. Additionally the improvements made to the port geometry have enabled an increase in power, performance and durability • Benefits • Improved fuel economy • Enhancement in maximum engine efficiency • Reduced emissions

  29. Timing Gears The 800 Series engines benefit from the utilisation of helically cut timing gears • Benefits • Reduced engine noise • Durability • Low backlash

  30. Piston and Piston Rings The effective mix of fuel and air promotes clean burning with low exhaust emissions. The 3 ring pistons provide excellent combustion pressure and oil control • Benefits • Overall engine performance • Low oil consumption • Noise control • Excellent oil control • Cleaner burn

  31. Mechanical Rotary Injection Pump Injected fuel is regulated and engine operating speed is controlled over the entire governed speed range of the engine • Benefits • Lower emission and noise levels • Maximum performance at various engine operating speeds • Robust proven technology • Worldwide support from globally respected suppliers • Increased Reliability • Low Servicing Costs • Improved commonality between engines ranges

  32. Induction System The 800 Series provides a choice of Naturally Aspirated or Turbocharged engines • Benefits • Choice of NA or Turbo • Flexibility of Turbo Installation (High/Low) • 3000m Altitude Capability

  33. Combustion System - Indirect Injection The use of a pre-chamber means that fuel energy is used away from the main combustion event. Due to a slower rate of combustion, engine noise levels are reduced along with NOx emissions • Benefits • Lower initial costs • Reduction in engine noise • Ease of service • Reduction in servicing costs • Smoke <3.0 Bosch under all conditions (= no visible smoke!)

  34. Combustion System - Direct Injection Due to combustion happening in the main chamber rather than in a pre-chamber like IDI engines the power and fuel economy of the engine is greatly improved • Benefits • Improved fuel economy • Heat Rejection <75% of gross flywheel power • Sound quality equal or better than best in DI class • Smoke <3.0 Bosch under all conditions (= no visible smoke!)

  35. Glow Plugs The use of Glow Plugs will aid with cold starting and will not affect the specification of the battery • Benefits • Improved cold starting to -20°C • Eliminates the requirement for additional cold starting aids, eg ether • Greatly reduces load on starter motor

  36. Single Side Servicing Single Side Servicing improves ease of maintenance and simplifies the servicing routine - a common feature of the Perkins Stage 2 product offering • Benefits • Ease of installation • Reduced Service Times • Simpler access to key engine parts • Very user friendly

  37. Closed Circuit Breather A CCB is only legally required for Naturally Aspirated engines. However, through a thorough understanding of customer requirements a CCB will also be fitted to all 804C-33T engines • Benefits • Eliminates oil leaks • Environmental Benefit • Satisfied customers and end users through clean operating environment

  38. Internally Ribbed and Strutted Block The engine benefits from having an internally ribbed and strutted block • Benefits • Greater rigidity • Overall improvements in NVH • Extended engine operating life • Lower operating expenses • Improved operator environment

  39. 800 Series Summary • Replacement for and providing significant improvements over the 700 Series: • Better spread of ratings • Increased refinement through lower smoke and noise levels • Longer service intervals leading to less downtime and lower cost of ownership • 2 year/3000 hours Stage 2 warranty

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