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Hansen UnitAl

Hansen UnitAl. Hansen UnitAl a unique system for prefabricated elements. Presentation. Hansen UnitAl companies Hansen Group, Hansen Profile, Mag Hansen , Hansen Production Designing Hansen UnitAl Semi unitised project, First Hansen unitised project Hansen UnitAl

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Hansen UnitAl

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  1. Hansen UnitAl Hansen UnitAl a unique system for prefabricated elements

  2. Presentation • Hansen UnitAl companies HansenGroup, HansenProfile, MagHansen, HansenProduction • Designing Hansen UnitAl Semi unitised project, First Hansen unitised project • Hansen UnitAl Hansen UnitAl technical data, Hansen UnitAl facts • Hansen UnitAl projects Hamnplan in Sweden, Novozymes in Denmark, Forum Jæren in Norway • Experience with Hansen UnitAl projects Our experience gained from the Hansen UnitAl projects • Hansen UnitAl project progress Project team, design, production, transportation, site, units becomes facades 2

  3. Karlstad Arboga Oslo Stavanger Falkenberg Landeryd Skive Århus Lem Copenhagen Esbjerg Leeds Hamburg Liverpool Manchester London Rzeszów Hansen UnitAl companies HansenGroup Northern Europe’s leading aluminium fenestrator. Plus metal door and glass processing. €125m sales800 employees 13 Business Units at 17 locations in 6 countries. HansenGroup was founded in 1909 and has grown and developed through three generations of family ownership.

  4. Hansen UnitAl companies HansenProfile The true heart of Hansen 1500 tonnes aluminium Manufacturing and R&D testing centre for Hansen’s own systems. R&D, production and management of Hansen profile system is ISO 9001(2000) certified. 4

  5. Hansen UnitAl companies MagHansen Structural glazing, curtain walling and window specialist €15m sales 45 employees Design and installing Work with architects, clients and contractors Located in Leeds and Manchester 5

  6. Hansen UnitAl companies HansenProduction Aluminium processing carried out in... Denmark Norway Sweden Poland €1 million investment CNC Controlled Machinery Assembly of Unitised Systems In-house Silicone Bonding of D.G. units into Hansen systems. 6

  7. Designing Hansen UnitAl Before we started our first unitised project we had undertaking a number of semi unitised projects. Examples of which are the Copper Tower and Marriott Hotel both in Copenhagen. The system with copper externally and aluminium internally needed to be 100 % pre-fabricated in a controlled environment due to risk of corrosion of the two materials. Distribution into the building was by tower crane to each level before next floor slab was installed. Elements of the systems were installed from the inside utilising specialist equipment. 7

  8. Designing Hansen UnitAl The first project utilising a fully unitised system was the headquarter of Deloitte in Copenhagen. 5700 m2 double facade 500 elements 2,8 x 3,8 m The installation was carried out by 2 teams achieving production rate of approx. 40 elements pr. day Elements are installed by a crane crab hanging from a rail fixed at roof level. The Copenhagen Atrium provided us with a lot of know-how in relation to the functionality of the system we now introduce as: Hansen UnitAl 8

  9. Hansen UnitAl Technical data: Product: Hansen UnitAl system for unitised curtain walling. Pre-fabricated elements produced in a controlled factory environment. The system: Extruded aluminium profiles of aluminium, alloy: ALMgSI 0,5. Thermally broken by extruded polyamide 6.6 with 25 % fibreglass rolled into the profiles. Sizes: Max width: app. 3000 mm, limited by transport. Max height: app. 4000 mm, normally 1 floor high. 9

  10. Hansen UnitAl Design: The heart of Hansen UnitAl is the unique four point method of sealing when the units are married together on site. We offer freedom for introducing designs for individual projects – both internally and externally. Additional benefits: Hansen UnitAl is fully compatible with Hansen Fasad™, Hansen Millennium™ and Hansen Fenster™ systems. Additional options: Cable pans, radiators etc. can be preinstalled into the system at the factory. Surface treatments: Hansen UnitAl can be delivered powder coated in any RAL or special colour or anodized according to specification. The system is also available in two colour options. 10

  11. Hansen UnitAl Hansen UnitAl – Facts • 100 % pre-fabricated elements in a factory controlled environment. • Factory assembly facilitates excellent quality in the product. • Flexibility in the product to enable project specific design solutions. • Far better control throughout the process. The speed at which the elements are installed often requires all of the elements to be completed in the factory when installation commences at site. This means that all decisions relative to the work must be in taken prior to production commencing. • Approved testing up to 2000 Pa in test rig at our laboratory. • Experience of installing 800 m² of facade in a single day. • Advantage of continuous production in the factory. • No need for the Main Contractor to provide temporary weather protection to the building. • Better health and safety on site – less installation labour required than for traditional stick curtain walls. • Main Contractors are able to commence following works much earlier in the process. 11

  12. Hansen UnitAl projects Hamnplan, Sweden 250 + 350 elements In total 5500 m² of Hansen UnitAl 12

  13. Hansen UnitAl projects Novozymes, Denmark 216 elements 2500 m² of Hansen UnitAl 13

  14. Hansen UnitAl projects Forum Jæren, Norway 5500 m² of Hansen UnitAl 14

  15. Experience with Hansen UnitAl projects Our experience from the Hansen UnitAl projects: the 100 % pre-fabricated elements and the sealing remain the same but the items bullet pointed below may change from project to project: • Design and geometry • Profiles and sizes • Glass performance • Wind load • U-value • Brackets • Floor and ceiling details • Packaging and transport • Storage, load and distribution • Installation techniques • Logistics and installation sequences 15

  16. Hansen UnitAl project progress Project team: MagHansen project team with expertise and technical knowledge for doing Hansen UnitAl projects. Project design: Project manager from MagHansen and HansenProfile - experience from the UK market and HansenGroup projects involving Hansen UnitAl projects. Overview for technical, design, planning and logistic. 16

  17. Hansen UnitAl project progress Production: 100 % pre-fabricated elements. Production line for glazing. Logistic/transportation: Elements packed/delivered and placed where required on site to facilitate efficient and fast installation. Brackets on the floor slab ready for installation of units. 17

  18. Hansen UnitAl project progress Site: Elements size 3000 mm by 3800 mm. Rail on roof around the building. Crane crab for installing the elements. Individual Hansen UnitAl units become complete facades. 18

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