Spray Pattern Three Tips to Improve Spray Operations

1. Spray Pattern: Three Tips to Improve Spray Operations When you are involved in a project or a business where spray systems are used, “spray pattern” is one of the most important things you must know about. The term spray pattern refers to the shape of a fluid that is released (or sprayed) from a pressurized source such as a spraying gun. It determines how much evenness and what shape can be achieved when fluid is sprayed or coated on a particular surface through a particular nozzle. In the protective coating industry, a good spray pattern can mean better corrosion prevention and high-quality, smooth coating. In general, it’s hard to find out whether a spray system is performing at its best without doing spray testing and analysis. That’s where spray pattern services can help you. In some cases, one can optimize their spray operations by following the below tips. 1.Verify that you are using the right spray nozzle Spray nozzles with different specifications cannot be used interchangeably because they are precision engineered to achieve a specific spray pattern and perform in a specific way. If you have chosen the wrong nozzle, it means you are wasting your time, money, and materials. Here, we have enlisted different types of nozzles along with their specific spray pattern: Full Cone (Spiral Type) Nozzles - Solid and cone-shaped pattern Full Cone (Square Type) Nozzles - Solid, cone-shaped pattern with square impact area Full Cone (Oval Type) Nozzles - Solid, cone-shaped pattern with oval impact area Flat Spray (Even) Nozzles - Thin, rectangular pattern Flat Spray (Tapered) Nozzles - Thin and tapered-edge rectangular pattern Hollow Cone Nozzles - Circular pattern

2. Fine Spray Nozzles - Hollow cone pattern 2.Do nozzle maintenance regularly Neglecting the nozzle of a spray system can cost users thousands of dollars annually. Most users find it difficult to identify quality problems and the actual loss in terms of money caused by worn spray nozzles. Since nozzle wear is hard to detect, one should do the maintenance of nozzles regularly to prolong their life. 3.Check other components of the spray system Even though nozzles are considered the most crucial part of spray systems, one should also keep an eye on other components of a spray system. Some of the parts that demand regular evaluation include pumps, piping, valves, filtration system, flow meters, and pressure gauges. Are there any consequences of irregular spray patterns? As a nozzle gets worn down over time, its spray pattern quality also starts deteriorating. It remains no longer uniform and streaks may also develop. As a result, the spray pattern can become heavy or light. In some cases, nozzle design is itself not ideal. When a spray pattern cannot be achieved as desired, it can ruin the whole purpose of coating a surface or spraying a particular fluid. The quality of the coating is greatly affected. Hence, businesses can incur a significant loss in terms of service quality, money, and even reputation. So, if you are in the business of nozzle manufacturing or your project can be adversely affected due to spray quality, we highly recommend you to seek spray pattern services to evaluate and analyze the quality and performance of a spray system. Source: https://telegra.ph/Spray-Pattern-Three-Tips-to-Improve-Spray- Operations-02-23