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Industrial Measurement and Control

Industrial Measurement and Control. IM&C PlantScape Vista R400. TAC Support Training HC900 Interface . Ethernet. May 13, 2004. Agenda. Vista R400 Release: May 4, 2004. What is Vista R400? Review of Vista R400 Basic Specifications Review of Vista R400 Model Selections

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Industrial Measurement and Control

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  1. Industrial Measurement and Control IM&C PlantScape Vista R400 TAC Support Training HC900 Interface Ethernet May 13, 2004

  2. Agenda Vista R400 Release: May 4, 2004 • What is Vista R400? • Review of Vista R400 Basic Specifications • Review of Vista R400 Model Selections • Review of Vista PKS R210 Release • Review of HC900 Driver interface • - HC Designer Tag Export Files • Review of PointBuilder Utility • Review of Batch Reports • IM&C SalesNet site for Vista R400

  3. What is Vista R400? Vista R400 is a feature-rich, all-inclusive, client/server supervisory control and data acquisition software system for small to medium process applications. It supports the HC900, other IM&C products, and selected third party interfaces. Add more points or client stations as your application expands

  4. Why Has IM&C Released Vista R400? • Support HC900 Orders for a Total Honeywell Solution • Provide Competitive Software for Process Applications • Windows 2000 Professional support (not Win 2K Server) • Vista all-inclusive feature set plus IM&C product and • popular third party driver support - standard • Remove ODA feature restrictions below 300 Pts • Lower List Pricing vs. Previous Vista and Experion PKS • Expand to 2000 Pts (from 1000) • Expand to 5 Stations (from 3)

  5. Architecture Expand with your process

  6. Vista R400 Basic Specifications • Operating System – Windows 2000 Professional (for Server and Stations) • Point Sizes – 50, 100, 300, 650, 1000, 2000 Pts • Stations – Up to 5 concurrent (1 standard), Ethernet or modem (RAS-connected) • Standard Driver Support in Vista R400: • Honeywell Universal Modbus (*UMB) Interface includes: • HC900 (Ethernet) • UMC800, UDC, DR, DPR (Serial) • Trendview (Ethernet) • Honeywell S9000, LCS620 (Ethernet) • Honeywell Micromax (Serial) • Honeywell UDC controllers (Serial ASCII) • Honeywell DPR recorders (Serial) • Modbus (Serial Modbus RTU, Modbus +, Modbus/TCP (Ethernet)) • A-B (PLC, SLC500, Logix5550 – serial, DH+, Ethernet, ControlNet) • OPC Client * UMB = Universal Modbus (Honeywell term to designate common parameter address structure)

  7. Features Included as Standard • All Standard R400 displays • HMIWeb Display Builder 2.0.310.254 and Display Builder 320.2 (Build 18) • R400 Alarm and Event Management • Standard Reports (Excel Report, Event/Alarm, Free Format, etc.) • Batch Reporting (thermal batch) (Added to the Vista software) • Recipe Manager • SP Programmer/Recipe Support (Configuration Menu access in Station) • – HC900 / UMC800 • - S9000 • - Micromax • Server Scripting • Safebrowse for operator web access protection • ODA (Open Data Access) Interfaces included for all Point Sizes (3 ODA user • licenses) • - Network Server • - Supports Microsoft Excel Data Exchange • - OPC Server • - ODBC Driver • Note: No DSA (Distributed Server Architecture) or Redundancy in Vista R400

  8. Standard Displays Group Display Trend Display

  9. Graphic Displays HMIWeb Display Builder (.htm) Display Builder (.dsp)

  10. Vista R400 Interface to HC900 • PlantScape Vista R400 Driver Requirement: • Honeywell *UMB Interface (HC, UMC, UDC, DR, DPR, Trendview) *UMB =Universal Modbus, a Honeywell term. The driver uses the documented Modbus address map that applies to many Honeywell products in common. It means that the Modbus addresses for similar parameters in different products are the same, or “universal”.

  11. Product Support PlantScape Vista R400 UMB Interface Supports: • UDC 2300, 3300, 5300, 6300 Controllers (serial) • DPR 100, 180, 250 Recorders (serial) • DR 4300, 4500 Recorders (serial) • VPR100, VRX 100, 180 Recorders (serial) • UMC800 (serial) • HC900 (Ethernet) • TrendView Recorders (Ethernet)

  12. Database Preparation Prior to QuickBuilder Database entry: • Print out the following HC Designer Reports for each HC900 • configuration: • Tag Information Report – lists all Signal Tags and Variables by • number with tag names and descriptors for association • Note: This report is called Tag Information>Signal Tags and Variables • in HC Designer 2.1 and later • Block Modbus Addresses – lists major (principal) blocks by • number such as loops, setpoint programmers, sequencers, etc. • Note: This report is called Modbus Register Map>Summary Function • Block Report in HC Designer 2.1 and later The numbers entered for HC900 control loops, signal tags, variables, etc. in QuickBuilder correspond to those listed in these reports.

  13. QuickBuilder Database Generation • (The actions below assume the Honeywell UMB driver has been enabled • for a new project) • A. Add Channel, selecting Universal Modbus as Channel Type • B. Define Virtual Controller (s) for each HC900 • Controller 1 (Offset=0): Control loops 1-24, Variables, SP Programmers 1-4 • Controller 2 (Offset=2000): Signal Tags 1-1000, SP Scheduler 1 • Controller 3 (Offset=4000): Sequencer, Signal Tags 1001-2000 • Controller 4 (Offset=6000): Loops 25-32, Scheduler 2, • HOA, Device Control, Alternator, Stage, Ramp functions • (NOTE: Most applications will require 2 virtual controllers) • C. Define Points: • Uses acronyms (names) for HC900 point entry, e.g., LOOP 1 PV, • LOOP 2 GAIN1, TAG 34 (for Signal Tag 34), MATH_VAR 7 (for Variable 7), etc. • Analog Point Examples: Control loops (up to 8 parameters / loop, • composite point), Analog Signal Tags, Analog Variables, Analog Inputs, etc. • Digital Status Point Examples: Digital Signal Tags, Digital Variables, Digital I/O • Use Hex addressing for non-named parameters

  14. QuickBuilder Channel Setup Channel Setup for HC900 Port Tab Select Ethernet port type via “LANVendor” selection and “Modbus” protocol for Port Name

  15. QuickBuilder Controller Setup Controller Setup for an HC900 Enter Device Type (HC900) Assigned to Channel Name Enter Device Identifier (1), Direct E-Net to an HC900 Enter IP address of the controller Enter Offset (if needed). Needed for Signal Tags & higher Modbus addresses, see Slide 22)

  16. Controller Offsets Multiple virtual Controllers, each supporting a 2000 Hex Address range, are needed to cover the range of Modbus Addresses for the HC900 driver Note: 4 “virtual” Controllers required for complete HC900 data access (2 is typical). Offset Entry = 0, 2000, 4000, or 6000 hex

  17. QuickBuilder Point Setup Composite Point Setup (Analog) for a Control Loop (Controller Offset =0) SP,Output, Mode (A/M & R/L) Addresses Point Acronym, “LOOP 1 PV” PV Source Address Definition

  18. QuickBuilder Point Setup (Cont.) Point Setup (Analog) for a Control loop - Detail of other Analog Point Entries “Control” Tab Entries Typical “Auxiliary” Tab Entries

  19. QuickBuilder Point Setup (Cont.) Point Setup for Signal Tags and Variables (Controller Offset = 2000) Note: It is necessary to print out the Tag Information Report from the HC Designer configuration for the listing of Signal Tags and Variables configured. The TAG # entries in the QuickBuilder database correspond to the Tag or Variable number listed in this report.

  20. QuickBuilder Point Setup (Cont.) Point Setup using Hexadecimal Modbus Addressing Note: For parameter addresses that are not within the named address space supported by the driver, hexadecimal Modbus addressing must be used. These are classified as “Non-named” addresses. It will be necessary to use the HC900 Communications User Manual as a reference, #51-52-25-111. Examples: Parameter Point Entry Data Format Controller Offset 6000 IEEEFP (assumed) 4:0x7840 Analog Point - LOOP 25 PV Floating Point Holding Register Hex Address Analog Point - Analog In, Rack 1, Slot 1, Channel 8 IEEEFP (assumed) 0 3:0xE Analog Point - Analog In, Rack 2, Slot 2, Channel 2 IEEEFP (assumed) 0 3:0x112 Hex Address Input Register 4000 Analog Point -Step Number of Sequencer 1 4:0x5AA9 UINT2 Unsigned Integer

  21. Standard Station Group Displays Group Display for Analog and Digital Status Points using UMB Interface Analog Composite Points for control loops Mode Selections: AUTO-LSP AUTO-RSP MAN-LSP MAN-RSP

  22. Station Display – Point Detail Point Detail for Analog Point (Control loop)

  23. HC900 SP Programmer Interface • The SP Programmer / Recipe Interface is standard • (for HC900 and UMC800) • - Part of Honeywell UMB Interface • - Support for SP programmers 1 -4 • - SPP Interface Display selection is added into Station menus • - Only Requires 1 Database Point per Programmer • - Create SP Programs, Recipes, and “Combined Recipes” • SP Programs - Up to 1000 • Recipes (50 parameters) - Up to 1000 • Combined Recipes (1- 2 SPP’s + Recipe (50 parameters)) • - Uses a SP Programmer Tabular Segment Display for • Configuration and Operator display • - Has SP Profile pre-plot display with PV trend (Primary & Aux Out)

  24. SP Programmer Point Setup Point Setup for HC900 and UMC800 (SP Programmers 1 to 4) Main Tab (Controller Offset = 0) Enter Point ID (need to reference this on SP Programmer summary display showing status of the 4 programmers) Enter PV for Primary trend Plot (primary loop PV) Enter PV Range

  25. SP Programmer Point Setup (Cont.) Control Tab Enter SP Source Address Identify number of the SP Programmer (1,2, 3, or 4)

  26. SP Programmer Point Setup (Cont.) Auxiliary Tab Enter PV of Aux SP (if Used) for Aux SP Trend Enter as Shown for Progrmr #

  27. SP Programmer Point Setup (Cont.) Using Alarms tab, enter limits for Primary And Auxiliary (if used) SP Programmer Output Range of Primary SP Output for trend plot Range of Auxiliary SP Output for trend plot Select Alarm Types, PVHigh and PVLow for Primary and Auxiliary SP Ranges Enter Disable Alarming selection Enter History selections as shown below (Also enable Fast, Std, Ext. History for SP, not shown)

  28. PlantScape Menu Selections for HC900 (Menu additions are part of UMB Interface) Selections from Configure Menu Configure SP Profiles SPProgrammers Access Configure: Recipes (Variables) or,Combined Recipes(Up to 2 SP Programmers plus 50 Recipe Variables)

  29. SP Programmer/Recipe Displays SP Programmer Summary Display (Access to “Programmers”) Must enter Point ID for the Analog Point configured for the SP Programmer, in this case SPPPRGMR_1

  30. SP Programmer Tabular Display For On-line Operation One of first 4 Programmers/Controller (SPP1, SPP2, SPP3, or SPP4) Access SPP Trend Page Controller Selection Status Programmer Selection Primary & Aux Status Present Segment Up to 50 Segments, 10 segments shown) Start, Hold, Adv, Reset Allows upload from controller in SPP Ready Mode Download in SPP Ready Mode

  31. SP Programmer Trend Display SP Profile Pre-plot and PV Trend Selection of Primary or Auxiliary Out Plots Go to SPP Program Page SP Program Pre-Plotted (Yellow) Total Program Span in Hrs or Min SP Program PV (Cyan, blue) Profile Name Start, Hold, Adv, Reset Program Status

  32. SP Profile Setup • Configuring SP Profiles in PlantScape Vista • Up to 50 segments each • Up to 1000 stored Named Profiles Configured and Selection

  33. HC900 Setpoint Profile Setup Configuring SP Profiles Name the profile Enter Ramp Type, Ramp or Time based Extensions for cycles Select Ramp or Soak, Segment Values, Events Copy a profile for easy edit

  34. Recipe Support Part of Universal Modbus Driver for HC900 / UMC800 • Recipes (Variables Only) • Configurable for up to 50 Variables • Variables are selected by uploaded Tag Names • Downloads to Variables assigned to recipe • Store up to 1000 recipes in PlantScape • Combined Recipes • Combines Up to 2 Set Point Profiles and a • Recipe (Variable) list for download • Variables are selected by uploaded Tag Names • Store up to 1000 Combined Recipes in PlantScape

  35. Recipe Setup (Variables) Up to 1000 Recipes (containing HC900 Variables only) can be stored in PlantScape Vista • Recipes can have up to 50 Variables from HC900 configuration • Recipes can include SP profile numbers (if profiles are stored in controller ) • Recipes can be “combined” with SP profiles (see Combined Recipe Setup slide), • assumes SP profiles and Recipes are stored in PC HC900 Variables selected by tag names uploaded from controller Values entered For recipe

  36. Combined Recipe Setup Combined Recipes are 1 or 2 SP Programmers + a 50 Variable Recipe, stored / downloaded in combination to compatible controllers and SP programmers Name the Combined Recipe Select 1 or 2 SP programs Select Recipe with Variables Assign to Compatible Controller and SP Programmer Numbers

  37. HC900 SPP and Recipe Reference • Universal Modbus Manual • (On Supplemental CD or available from IM&C SalesNet site • for Vista R400) • HC900 SPP and Recipe Support User’s Guide • (available from IM&C SalesNet site for Vista R400) • HC900 _ PlantScape UMB Interface (.ppt) • (On Supplemental CD or available from IM&C SalesNet site • for Vista R400)

  38. HC900 PointBuilder Wizard • Developed by Honeywell Service as a productivity tool • (Not supported by Honeywell engineering, being beta-tested through use) • Uses HC900’s HC Designer Tag Export files to create: • .hdw file (for Channel and Controller ) • .pnt file (for Points) • The .hdw and .pnt files can be imported to QuickBuilder to • build HC900 database • Point file contains: • All Signal Tags and Variables in configuration • All control loops in configuration (Analog Points) • All SP programmers in configuration (Analog Points) • Points not needed – delete in QuickBuilder • Additional Points needed – add using normal QuickBuilder methods • Use for PlantScape Vista or Experion PKS • Documentation – HC900 PointBuilder Utility Users Guide

  39. Batch Reporting Features • Provides data collection for a batch production run • Allows operator entries for batch detail • Log up to 50 parameters from database • Log Events for an Area specific to process • Start and Stop on event • Unique file name for each batch, includes batch identifier (number) • Export to to .txt, .csv, .xls • Excel export provides a workbook with: • Report Details worksheet (operator entries) • Historical Point Data worksheet • Events worksheet • History Graph (See Batch Report product note for setup and operations details)

  40. Batch Reporting Output Batch report shown in Notepad - .txt format Operator-entered data Log data Event data

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