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Explore the fascinating history and evolution of orthopedic implants, beginning with Lord Lister's aseptic surgery in 1860, advancing through the introduction of anesthesia and X-rays, and culminating in modern surgical techniques. This article discusses the materials used in implants, the properties needed for ideal implants, and major innovations in the field. Delve into the characteristics of metals extensively used in orthopedics, such as stainless steel, cobalt, and titanium, as well as their respective advantages and challenges. Understand the future of orthopedic implants, including cutting-edge materials like TRIP steels and nickel-titanium alloys.
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IMPLANTS IN ORTHOPAEDICS DR ABHISHEK SHETTY
HISTORY The basic foundation • Lord Lister– aseptic surgery in 1860 • Morton & Simpson– ether & chloroform for anesthesia • Roentgen (1896)-- xrays
EVOLUTION Pre Lister era • Gold, Silver, iron, platinum and many others were used as implants • Pins wires, hooks books also used • Bell (1804) and Lavert (1829)– silver and platinum implants
Post Lister era/ antiseptic era • Lister himself was the first to wire a patella with silver wire. • Hansman– early exponent of plate and screws, used plated sheet steel • Sir Arbuthnot Lane placed plate and screw on firm footing by using high carbon steel/ stout steel
Von Bayer– pins for intraarticular small fragment fixation. • Hey Grooves(1893)– advocated rigid fixation of fractures • Sherman (1912) used vanadium • During the same time stainless steel was discovered with discovery of chromium!! Stainless steel era was thus launched!
1959- Ferguson and Lang published their work “ metals and engineering in bone and joint surgery” type 316 steel was recognised.. 316L is now replacing 316
Advances in implant of fracture fixation • Smith Peterson 1937—triflanged nail • Mc laughlin and throton introduced extra plate to S-P nail. • 60 yrs ago kuntscher– intramedullary nailing • A.O/ ASIF group– 1950 in Europe by 18 surgeons.
IMPLANTS • DEFINITION As a substance made of living/non living material with a specified form which can be inserted into the body through skin/ mucus membrane to sub serve a specific function and to remain there for a significant duration.
Common qualities • Function without breaking, distorting or deteriorating. • Not produce deleterious effect on host • Easier to insert and remove.
Functions • Replace a diseased damaged or worn out part • Immobilize fractures or osteotomies • Aid in correction of deformities
IDEAL IMPLANT • Should be inert & non toxic to the body • Corrosion proof • Easily fabricated • Great strength & high resistance to fatigue • Should be inexpensive.
PHYSICAL PROPERTIES • Corrosion resistance • Fatigue resistance • Shape & dimensional compatibility • Interchange ability • Sterilization • Freedom from toxic effects • Freedom from surface defects • Marking and packing
Testing of implants CATEGORIES • Physical • Chemical • Structural • Biological
Physical • appearance • Weight • Magnetism • Hardness • Microstructure
CHEMICAL • Molybdenum detection test • Molybdenum percentage estimation • Corrosion test
STRUCTURAL CHARACTERISTICS • Design specifications • Mechanical stability
Implant design • Possible forces acting on implant & whether implant is strong enough to neutralize these forces. • Function for considerable time • Surgical convenience • Anatomical factors • Stress protection effect • Cost
Methods of checking profiles • Naked eye examination & magnification photography. • Profile magnification be done by using a profile projector or a slide projector • Industrial x-rays -slot foe screw driver -canal of canulated screw -structural defects
METALS IN ORTHOPAEDICS • METALLIC GROUPS • Stainless steel or iron based alloys • Cobalt based alloys • Titanium based alloys
Stainless steel first modern alloy system corrosion resistant contains carbon, molybdenum, chromium and nickel
Carbon increases strength but decreases corrosion resistance • Chromium increases passivity by forming stable chromium oxide • Molybdenum counters the action of chloride ions &organic acids in body fluids & thus increases passivity • Nickel keeps structure of steel stable
Commonly used types • AISI 316L—implant steel • AISI 440B—instrument steel
Advantages & disadvantages of stainless steel • Offers good mechanical strength • Possesses excellent ductility • Shows work hardening effects • Time-tested metal • It may show local corrosing & pitting corrosion
DRILLBIT STEEL • Extremely hard • Can be sharpened well • Not ductile & can easily break • Not corrosion resistant
COBALT-BASED ALLOY • Vitallium or F75--- commonly used cobalt-chromium alloy– contains 27 to 30 % chromium, 5 to 7 % molybdenum, cobalt making up remaining
Advantages & disadvantages • Are inert • Posses high modules of elasticity & high strength than steel • Difficult to machine • Quite expensive • Has low ductility & bind securely to bone
TITANIUM • PURE TITANIUM is soft hence not commonly used • However AO grp popularising pure titanium of good strength & ductility--LCDCP
Advantages & disadvantages • Less prone to fatigue • Outstanding corrosion resistance • Optimal amount of torque • Technologies are not well established
FUTURE • TRIP( transformation-induced plasticity) steels • Refractory metals—tungsten, tantalum and molybdenum • Nickel-titanium alloys memory metals (nitinol)
BIOCOMPATIBILTY OF IMPLANT • CORROSION– damage of material due to action of its environment 1-change in colour 2-formation of surface film 3-disintegration of material
Effects of corrosion • Tissue inflammation & necrosis • Weakening of implant
Corrosion process • Chemical • Electrochemical
CORROSION CLINICAL RELEVANCE • UNIFORM ATTACK • GALVANIC OR BIMETALLIC • PITTING CORROSION • FRETTING
To make use of corrosion resistant material for implant manufacturing • To use same material for parts of a multipart implant • To remove broken drill bit if any, esp if it is in contact with plate • To keep damage to implant minimum • Avoid instability of fixation
HOST RESPONSE • Fibrine & platelets • Leukocytes • Macrophages • Lymphocytes • Fibroblats • Bone minerals • FB giant cells
Modified • Macrophages may remain in vicinity of implants.. • Significant number of lymphocytes & plasma cells near the implant • Multinucleated giant cells • All implants surrounded by fibrous capsule
CLINICAL RELEVANCE • Chronic inflammation • Loosening • Sterile abscess • neoplasia
IMPLANT FAILURE • Every implant is subjected to various forces because of • Gravity • Muscle action • Wt bearing
Forces are • Tension • Compression • Bending • Shear • torsion
Implant –loading in tension—more force---deformation. • As force removed implant gets back to its original shape– elastic deformation • Force excess—implant does not get back to its original shape, there after even if force is decreased material continues to deform till implant fails-plastic deformation.
Deformation dependant on • Force applied • Original length • Original cross-sectional area
Deformation with respect to original length—strain • Force applied per unit area--stress
Stress Strain
Strength • Rigidity or ductility • Yield stress, max stress, ultimate stress • Ductile failure • Brittle failure • Fatigue failure • Creep • Stress concentration