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Toyoda 400J HMC

HMC from Toyoda

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Toyoda 400J HMC

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  1. Toyoda FH400J

  2. Compact & Fast Floor Space 2,100mm X 3,750mm Φ630mm X 900mm 60m/min Work Maximum Size Rapid Feed Rate Horizontal Machining Center FH400J

  3. Machine Structure

  4. Machine Body 3-point leveling bed with low-center gravity

  5. ° Rigidity Damping absorption Feedrate 2.2 to 2.7 60 26 （ms) （m/min) （times） 48 Comparison Elastic deformation Damping time Rapid feedrate 1.0 9 Ball FH630S Ball FH630S Boxway FH630S Not only roller guide which provide high rigidity, but Toyoda combines well-skilled scraping work for higher rigidity on linear guide way. Highly Rigid Roller Guide

  6. Highly Reliable Center trough structure Controls chips and coolant heat

  7. Toyoda Built High Speed Spindle • Toyoda Built 15,000 RPM Spindle • Added 4th Bearing Pack with Automatic Pre-load • Automatic Re-circulating oil • Replaceable Spindle Taper

  8. Replaceable Spindle Taper • Minimizes the Customers Machine Down Time and Out of Pocket Expenses In the Event of Failure

  9. △δ Datum Ball screw stroke ＮＣ ＰＣ ■ A/D converter BTS ■ Sensor amplifier ０ β α Ball screw extension - - linear compensation Gap sensor Ballscrew Thermo Stabilizer High Accuracy : Ballscrew Thermo Stabilizer Option

  10. Space Saving Length：3750mm Width：2100mm

  11. 3750　（FH400J) FH400J 2,100mm NH4000 2,330mm a51 2,590mm 2300 （NH4000） 2590　（a51） Magazine Hydraulic E-box FH400J 3,750mm NH4000 3,914mm a51 3,865mm Space Saving Width 2100　（FH400J） Length Work Envelop Φ630mm ×900mm

  12. φ1460 φ630 Cylinder Reduction unit Motor Space Saving Minimal turning diameter of pallet φ1350 φ630

  13. Speed and Accuracy • 2,362 ipm Positioning and Cutting Feed-rates • Linear Positioning Accuracy+/-.00012” • Repeatability Positioning Accuracy +/-.00006” • Table Indexing Accuracy +/- 7 arc seconds • Table Indexing Repeatability +/-3.5 arc seconds

  14. Toyoda FH400J Standard Spec’s. • Tool to Tool Change (0-8kg tool .9 sec.) • Chip to Chip Time (2.4 sec.) • Maximum Workload on Pallet (880 lbs) • Swing (630mm “cylinder” X 900mm “height”) • Coolant Thru the Spindle (435 psi) Standard • NC Table Standard

  15. Non-cutting time, 65% of total cycle time of aluminum cutting, which must be reduced. Highly Productive 10％Reduction Reduced Non-Cutting Time Overlapping motion : Eliminate sequential time loss Non-cutting 65% Cutting 35％

  16. Speed Performance in Comparison with Competitors High-efficiency Machining of Aluminum Parts ■Work name Transmission part of automotive ■Work Material Aluminum ■Number of tools 20 tools ■Representative machining areas ●φ80mm face milling ●Drilling and tapping ●φ120mm boring 10%Reduction

  17. OPTION: Highly Accurate Spindle Thermo Stabilizer 10 (μm) 1.2 Directly detecting the spindle edge position

  18. OPTIONAL: Through Pallet Hydraulics Machine Side Pallet Side Work Work Table side: APC

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