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Freddy Magnussen, Dmitry Svechkarenko, Peter Thelin, Chandur Sadarangani

NORPIE 2004 14-16 June, Trondheim, Norway Analysis of a PM Machine with Concentrated Fractional Pitch Windings. Freddy Magnussen, Dmitry Svechkarenko, Peter Thelin, Chandur Sadarangani. Layout of presentation. Introductio n. Presentation of machine design.

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Freddy Magnussen, Dmitry Svechkarenko, Peter Thelin, Chandur Sadarangani

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  1. NORPIE 200414-16 June, Trondheim, NorwayAnalysis of a PM Machine with Concentrated Fractional Pitch Windings Freddy Magnussen, Dmitry Svechkarenko, Peter Thelin, Chandur Sadarangani

  2. Layout of presentation • Introduction • Presentation of machine design • Torque ripple computation results • Parasitic effects (noise and losses) • Laboratory prototype and measurements • Thermal computation results • Conclusions

  3. Machine design: 14 poles and 15 slots • q=0,36 (number of slots per pole per phase; normally 0,5) • kw1=0,95 (fundamental winding factor; normally 0,87) • Grain-oriented iron teeth, non-oriented iron yoke • Rectangular copper conductors, cf=0,74

  4. Electromotive force

  5. FEM-computed torque ripple • Pure sinusoidal q-current  no inverter influence • Current loadings: 0, 103, 207, 413 and 827 A/cm (RMS)

  6. Air gap flux density • No-load flux density • Armature reaction for the current loading 827 A/cm (RMS)

  7. Flux density in rotor back (Machine C) • Tangential flux density component at 2000 rpm • Current loadings: 0, 103, 207, 413 and 827 A/cm (RMS)

  8. Radial magnetic stress in air gap • Unbalanced radial forces  noise

  9. Some radial vibration mode shapes

  10. Prototype stator

  11. Measurement results • High speed low torque : iron loss thermal influence • Low speed high torque : copper loss thermal influence Generator tests Motor tests

  12. Thermal computations (I) Water-cooling cylinder Aluminium frame Cooling duct Velocity profile

  13. Thermal computations (II) Inlet water: 22ºC [K] Max 139ºC Max 157ºC Max 86ºC Max 98ºC

  14. Conclusions • Cost effective manufacturing process • High torque density (5,0 Nm/kg) • Low torque ripple • Concentrated winding machines with an odd number of slots and an almost equal number of poles (e.g 8/9, 14/15, 20/21) are sensitive to these parasitic effects: • Unbalanced radial forces  noise • Alternating magnetic fields in the rotor  losses

  15. Thank you!

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