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Mobile Facilities Logistics Review Group

Mobile Facilities Logistics Review Group. 2008 LRG Lakehurst. Topics. Lakehurst Team Loadbank 3 Ton ECU Procurement 3 Ton ECU Cooling Cable Upgrade SEC Mobile Facility Procurement Frequency Converter DOD-MEP 100 & 200 Tactical Quiet Generators. Lakehurst Team. Loadbank. Loadbank.

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Mobile Facilities Logistics Review Group

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  1. Mobile Facilities Logistics Review Group 2008 LRG Lakehurst

  2. Topics • Lakehurst Team • Loadbank • 3 Ton ECU Procurement • 3 Ton ECU Cooling Cable Upgrade SEC • Mobile Facility Procurement • Frequency Converter • DOD-MEP 100 & 200 Tactical Quiet Generators

  3. Lakehurst Team

  4. Loadbank

  5. Loadbank • Procurement • Contract N68335-03-C-0228 awarded sep 03 to Avtron, inc • Production approval Aug 05 • Controls for load shed • 72 units delivered • No more options available

  6. Loadbank • SERD – MF256 • NSN - 6RD-4920-01-559-1148-SX • Cage - 01014 (Avtron) • Part Number - LPH200D35584 • Type designator - MXU-1004/E • SM&R Code –PEGGG • Value - $12,610

  7. Loadbank * Subject of meeting between LKE and NAVICP 28 May 08 ** Currently establishing training requirements/plan.

  8. 3 Ton ECU Procurement • Contract N68335-06-D-0015 awarded to Environmental Systems 06 Apr 06 • Five-year IDIQ contract for up to 1,000 production (507 units ordered to date) • Apr 06-07 completed: (147) 3 ton units • All delivered • Apr 07-08 completed: (18) 3 ton units, (29) 5 ton units • All delivered • Apr 08-09 current ordering year: (241) 3 ton units • Ordered 23 April, EDD 3 to 4 months • Apr 09-10 • Apr 10-11

  9. 3 Ton ECU Procurement • Technical features • Digital thermostat • R-134A • Liquid charge • Quick disconnect fittings • Access panels

  10. 11/8" COUPLING NUT 1 3/8" COUPLING NUT COMPRESSOR REVERSING VALVE 1 3/8" ROTOLOCKS

  11. 3 Ton ECU Procurement • Technical issues • Continue to track quality issues • Leaky Quick Disconnect fittings? • Contractor is honoring warranty • Contractor has improved process and materials on all future builds • Exceeds current draw on the existing MF cooling circuit • Motor change and name-plating • Did not reduce current draw enough • SEC to MF will address the problem

  12. 3 Ton ECU • SERD - MF250 • NSN -6RW-4920-01-550-2063-SX • Cage – 0V5RA • Part Number - 1559AS400-1 • Type Designator - A/E32C-45A • SM&R Code –PEOGG • Value - $3,500 • Warranty:All warranty issues to be coordinated through Lakehurst (John Schultz)

  13. 3 Ton ECU *Subject of meeting between LKE and NAVICP 28 May 08

  14. 3 Ton ECU Cooling Cable Upgrade SEC • Need for SEC caused by R-134a ECUs requiring 40 amps for cooling circuit • Current MF’s - Heat circuit = 40-amperes ; Cool Circuit = 30-amperes • Increase cool circuit to 40-amperes; new wiring and circuit breaker • SEC incorporation will take place on an attrition basis • Kits will need to be obtained from the kitting activity when installing new R-134a ECUs • Kit will include 40 amp breaker, two 40 amp cables - one from circuit breaker to ECU front panel and one from ECU front panel to terminal board. Kit will also include 6 conductor cable to accommodate the digital thermostat

  15. 3 Ton ECU Cooling Cable Upgrade SEC • Cables coming from circuit breakers will be marked with a band of colored tape at the connector end (Heat RED/Cool BLUE); both same—troubleshooting • Connecter on ECU front panel to be labeled Heat / Cool • Configuration sites will change cables on shelters going through their sites • New shelters will include 40 amp cable.

  16. Cooling Cable Circuit Breaker-ECU Front Panel

  17. Cooling Cable ECU Front Panel-ECU Terminal Board

  18. Thermostat Cable

  19. Thermostat Bracket • Additional Rivnuts will need to be installed in the thermostat bracket to accommodate the digital thermostat that is supplied with the RR-134a ECU. • An additional clearance hole for the thermostat cable will need to be added.

  20. SEC Schedule

  21. MF Procurement • Contract N68335-07-D-0006 awarded to Gichner Shelter Systems 08 Nov 06 • Five-year IDIQ contract for up to 1,000 units (121 ordered to date) • Nov 06-07 completed: 8 MFA, 8 MFB, 4 INU, 69 SOA, 11 SOB • All delivered • Nov 07-08 current: 20 SOA, 1 SOC • Ordered 29 April, EDD 4 to 6 months (ECU Cable SEC incorporated) • Nov 08-09 • Nov 09-10 • Nov 10-11

  22. Frequency Converter

  23. Frequency Converter • Awarded contract N68335-06-D-0010 to Unitron 28 Mar 06 • COTS procurement • Augment to ECU-108 • Five-year IDIQ contract for up to 51 units (3 ordered to date) • Mar 06-07 completed: 1 unit • Delivered • Mar 07-08 completed: 2 units • Delivered • Mar 08-09 current ordering year: • Mar 09-10 • Mar 10-11

  24. Frequency Converter OUTPUT SPECIFICATIONS AND CAPABILITIES • Power rating: 10 kVA at 0.8 PF Lagging • Voltage: 115/200 VAC ± 1%, 3 phase • Frequency: 400 Hz • Current: 29 amps • Overload: 125% of rated load for 5 minutes 175% of rated load for 10 seconds • Efficiency: 85% minimum at full load INPUT SPECIFICATIONS • Voltage range: 120/208 VAC ± 10% • Configuration: 3 phase, wye, 4-wire, grounded neutral • Frequency range: 50 to 60 Hz • Current: 32 amps • Input current distortion: 5% maximum

  25. Frequency Converter • Mechanical and Environmental Specifications • Size: 17.5” H x 19” W x 24” D • Weight: 154 Pounds • Mounting: Rack Mounting • Connectors: • Input – J101 is an MS3102R24-22P and mates with an MS3108R-24-22S • Output – J102 is an MS3102R24-22S and mates with an MS3108R24-22P • Operating Temperature: -25°F to 125°F (-32°C to 52°C)

  26. Frequency Converter • SERD – MF251 • NSN - 6RD-6625-01-552-1659-SX • Cage – 3BC99 (Unitron) • Part Number - 80-18007-1 • Type Designator - ECU-130/F • SM&R Code – PEGGG • Value - $45,000 • Warranty:All warranty issues to be coordinated through Lakehurst (Emil Simodejka)

  27. Frequency Converter *Subject of meeting between LKE and NAVICP 28 May 08

  28. DOD-MEP 100KW TQG Joint program - Army is lead procurement activity

  29. DOD-MEP 100KW TQG Specifications

  30. DOD-MEP 100KW TQG • SERD - MF252 • NSN -2CH-6615-01-296-1463-SX • Cage – 30554 • Part Number - MEP807A • SM&R Code – PEOGG • Value -$60,000 • Warranty – Manual 19-50-26, Work package #23, Pages 1-3 • Also on MF website

  31. DOD-MEP 100KW TQG *Confirmed with CECOM that USMC is a registered user for supply support.

  32. DOD-MEP 200KW TQG Joint program - Army is lead procurement activity

  33. DOD-MEP 200KW TQG Specifications

  34. DOD-MEP 200KW TQG • SERD - MF253 • NSN -2CH-6115-01-296-1462-SX • Cage – 30554 • Part Number - MEP809A • SM&R Code –PEOGD • Value - $80,000 • Warranty:Manual 19-50-28, Work package #23, Pages 1-3 • Also on MF website

  35. DOD-MEP 200KW TQG *Confirmed with CECOM that USMC is a registered user for supply support.

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