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SAMAP RF EXPRESS IMPLEMENTATION IN CHINA

SAMAP RF EXPRESS IMPLEMENTATION IN CHINA. Case Study. Tim Wu General Manger, Shanghai Inteva Automotive Parts John Chang President /CEO, TSnT. Company Background. Inteva Products Shanghai SAMAP is a joint venture between Inteva Products and STEC.

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SAMAP RF EXPRESS IMPLEMENTATION IN CHINA

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  1. SAMAP RF EXPRESS IMPLEMENTATIONIN CHINA Case Study Tim Wu General Manger, Shanghai Inteva Automotive Parts John Chang President/CEO, TSnT

  2. Company Background • IntevaProducts Shanghai SAMAP is a joint venture between Inteva Products and STEC. • SAMAP has the manufacturing operations and design capacities in Shanghai. • Is a supplier for Volkswagen, SAIC Motors, Great Wall Motors and General Motors. • Implemented QAD Enterprise Application 2009 SE in 2010

  3. Challenges • Improve production recording accuracy • Improve picking efficiency • Reduce picking errors • Avoid over picking • Present wrong item • Meet compliance requirements of lot traceability • Position for future growth

  4. QAD Application • Lack of inventory accuracy or a single location called “OT”; that is: • Inventory that’s “Out There” somewhere • Lack of real-time information • A need to eliminate manual logging of raw materials • Lack of ability to track materials from receiving through production and then shipping by means of an automated system that provides full lot traceability.

  5. The Right Solution for SAMAP • Chose Eagle’s RF Express™ for QAD Enterprise Applications with TSnT’s implementation service. • Chose Intermec CK3 RF handheld devices and Intermec PM4i barcode label printers for the shop floor

  6. Why Eagle and TSnT? • Eagle • Strategic QAD Partner since 1992 • Seamless integration with QAD EA • Progress based solution • 99% data accuracy or better • Real-time data capture without changes to QAD code • Personal experience with Eagle’s solution • Ease of implementation and use • Hardware and device flexibility • TSnT • Over 12 years experience in QAD application and barcode system implementation • Understand our business and culture • Provides Total Solution both of Application and hardware. • Local service for quick response • The capability of application extension and localization

  7. Brief of Project Implementation • Inventory Management • Receipt by P.O • Unplanned Receipt • Lot Transfer • Physical Counting • ... • Work Order Management • Work Order Issue with Label • Work Order Receipt with Label • Operation Move/Complete • ... • Shop Floor • Scrap • Rework • ... • Localization Kick-off at 1st July. 2011 Go Live at 5th Sept. 2011 1 Week 3 Weeks 2.5 Weeks 1.5 Weeks Scope of Work

  8. Business & System Process Flow Diagram Receiving Material Handling PRV IBI IBL PRV IBI IBL Receiving POR POM POB PTR TRN RM Inventory Locations RM Inventory Locations PDP TDP TRN PTR TRN Production Line Material Transfer Production Staging Locations

  9. Business & System Process Flow Diagram Receiving Material Handling PRV IBI IBL PRV IBI IBL Implemented Receiving POR POM POB PTR TRN RM Inventory Locations RM Inventory Locations Implemented PDP TDP TRN PTR TRN Production Line Material Transfer Production Staging Locations

  10. Business & System Process Flow Diagram Production/Finish Goods Inventory PBL LBL STK PTP SLB PGN Barcode Printing PRV IBI IBL FGS PTM PTR PTR Production Scanning FG Inventory Locations Order Picking/Shipping Manufacturing Material Transfer

  11. Business & System Process Flow Diagram Production/Finish Goods Inventory PBL LBL STK PTP SLB PGN Barcode Printing PRV IBI IBL FGS PTM PTR Implemented PTR Production Scanning FG Inventory Locations Order Picking/Shipping Manufacturing Material Transfer

  12. RF Express Data Flow QADDatabaseOn Premise,Hosted orOn Demand Receiving/ Shipping Dock Transmit datato QAD RF Express™for QADEnterpriseApplications Capturedata .net or telnetconnection Receive validation Online, real-time update ofQAD database OR batchupdates using Qxtend Warehouse Print labels Production/Shop Floor No intermediate hardware or software is needed.

  13. Hardware Network 802.11b/802.11g/802.11n Wireless Backbone Access Point Terminal Barcode Printer

  14. Where are we now? • 75% reduction in time of data collection • Improved the accuracy of data collection to 100% • Items to pick are in FIFO Order • All Materials are traceable by Lot/Serial • ...

  15. Fact Sheet 100% Accuracy

  16. Key to Success • Service providers have to know your business Requirements are clear and accurate • Simplify the process for the End User • Provide as many tools as necessary • Reduce keypad entry • Review the process periodically • ...

  17. Q&A

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