Main Features of ebizframe10

1. Main Features of ebizframe10 Manufacturing Module

2. Key Features of ebizframe 10 Manufacturing Module:

3. Key Features of ebizframe 10 Manufacturing Module:

4. Key Features of ebizframe 10 Manufacturing Module:

5. Major Features of ebizframe 10 Manufacturing Module : • Designed for specific needs of manufacture industries include core capabilities. • Process definition with inputs, outputs, by-products and overheads • Definition of Bill of Material(BOM) for all products up to any number of levels • Manufacturing Order

6. Key Element ebizframe 10 Manufacturing Module : • Bill of Material • Product Routing • Resource Management • Product Costing • Manufacturing Order

7. Key Elements > Bill of Material • Bill of Material is a list of components(with quantities) and Raw material that are required to manufacture a specific product. • Materials (from item profile) are identified and displayed differently from operations (from resource profile). • Contains the sequence number of the operations, and ties the materials to a specific operation step.

8. Key Elements > Bill of Material • Multi-level - define multi-level product structures • Group BOM –It is central level BOM which has no reference to any plant It is created when a BOM for a material remains the same regardless of the plant it is produced in. • Three type of BOM categories : • Simple BOM • Variant BOM • Multiple BOM Variant BOM example

9. Key Elements > Bill of Material >Categories • Simple BOM • Simple BOM groups together single material. • Multiple BOM • Multiple BOM groups together several BOM'S that describes one product with different combination of materials for different  processing methods.

10. Key Elements > Bill of Material >Categories • Variant BOM • Variant BOM groups together several BOM'S that describes different products with high proportion of  identical parts. • The term "variant" refers to changes to the basic model of a product. • If we are producing several similar products that have a lot of common parts, we can describe these products using a variant BOM. • This is the case, for example, if we replace one material component with another to make a different product. Variants can also differ by containing different quantities of a component. We create the new BOM as a variant of an existing BOM.

11. Key Elements > Bill of Material > BOM Type • Three type of BOM • Production BOM • This type of BOM is used when different components/child items are used to create a finished product that has to be kept in inventory. • Sales/Assembly BOM • Sales and assembly BOMs are collections of individual items in a set with a specific price. They can have more than one level. • It represents a finished product that is assembled at the sales stage. The components are items that we can also sell individually. The Sales BOM and the Assembly BOM represent a finished product that is assembled at the sales stage.

12. Key Elements > Bill of Material >BOM Type • Template BOM • A template is a collection of individual items in a set that can be used as a copy model in a sales order. • In that case, the components appear as a list of items in a sales document, rather than a finished product with components.

13. Key Elements > Bill of Material • Phantoms - define phantom product structures A phantom item is a sub-assembly in the BOM that does not actually exist in inventory. It is used to simplify the BOM. Although the phantom item appears in the BOM, the Production Order will show the components needed to make the phantom item rather than the phantom item itself. • Co Products – define a product that is usually manufactured together with another product • By Products – define material of value produced as a residual of the production process • WIP Items - define work in progress materials for reporting and visibility purposes

14. Key Elements > Bill of Material • Scrap – define the scrap that is produced during production • Simple or Product Formulas – define simple or formula based relationships between materials and parent products • Scrap, Yield and Factors - define value and percentage uplifts for materials • Revision - define revision specific product structures

15. Key Elements > Bill of Material • Attachments - to define and link to detailed instructions, procedures, videos and other such media files • Shop floor Location– define the Shop floor Location where the product is produced • Revision/Amendment – define revision number specific bill of materials • Issue Type - modify the picking method of inventory transaction per product i.e. of two type :Manual or Back flushing • Back flushing : System to Automatically issue order for release of child items/components when a production order is given. Child items are released based on BOM list. • Mass Replace - replace selected materials and bill of materials within another material

16. Key Elements > Routing • Product Routings enables user to define the information required to document and define the production process. • Routings are used to specify the resources and departments that are used to manufacture, cost, and schedule assembly items. • Resources and departments are to be defined before creating routings. • For each routing, define the operations, the sequence to perform them, and the resources required at each operation. We can define either a primary or an alternate routing .

17. Key Elements > Routing • Resources – define machines, labour and tooling and other such resources that are used in production • Operations – definition of the production activity • Routing – the combination of operations and resources to define the total production process • Properties – define additional information e.g. tooling settings, machine setting such as temperature, pressure, fill rate • Production time – define queue, set-up, run time, and stock time, each with a different rate of measure e.g. fixed hours, minutes per unit, units per second

18. Key Elements > Routing • Attachments - to define and link to detailed instructions, procedures, videos and other such media files • Calendar - define production and resource calendars • Alternative Routings - define for a product alternative routings • Material / Operation - link the consumption and production of materials to process operations • Subtracting flag-Option to capture sub-contracting flag to link with processes/operation with sub-contracting module. • Status – Option to capture midway status of product routing if it has gone through sub-contractor cycle. • Provision of Route card Amendment • Option to change route card

19. Key Elements > Resource Management • Resource Management allows for the allocation of costs for Direct Labor, Outside Services, Rework, and Setup to production orders. • Each resource creates an item master data record once it is entered. • After the resources are created, they can be added to a BOM to enable resources to be tracked and their associated costs applied to the job.

20. Key Elements > Resource Management • Resource ID: This field contains the unique name of the resource and is used as the Item Number in the Item Master. • Unit Cost: this is the cost per hour of this resource and is entered as the standard cost and listed on the Inventory Tab of the Item Master. • Overhead Pct: The percentage of the unit cost to be applied as overhead to this resource for each hour. • Overhead Amt: The fixed amount to be applied as overhead to this resource for each hour. • Overhead Absorption Account: The GL account used to post overhead absorption. • Dept. ID: Can be assigned to a specific department for reporting purposes.

21. Key Elements > Product Costing • It supports the costing, analysis and finance controlling operations. • Methods - Standard, Moving Average, FIFO • Revision - calculate the cost of a product on a revision basis • Flexibility - cost products based upon a combination of costing methods • Costing Calculation - based on manual, price list, and calculation Factors - include scrap, yield and factors within costing roll-ups • Cost Categories - define cost category for valuation, what-if simulation and analysis

22. Key Elements > Product Costing • Time - define different costs for the elements of production time, queue, setup, runtime and stock • Overhead - define fixed and variable overheads as a value or a percentage • Cost allocation - proportion production costs across products, co products and byproducts • Product analysis - calculate and review costed bill of materials and routings • Variances - calculate and manage costing variances • General Ledger - define additional costing accounts by product group and warehouse

23. Key Elements > Manufacturing Order • Method of creation - manually, via Sales Order, Forecast, and Sales Order back-to-back • Revision - create manufacturing orders that are revision specific • Series - create and use different document series • Demand Allocation - link multiple Sales Orders to production supply orders • Dates - enter the required, planned start and planned end dates

24. Key Elements > Manufacturing Order • System can track the life of product which has been manufactured • Warehouse - the default warehouse where production will occur • Planned vs. Actual Quantity - monitor the order and item quantity status • Material Shortage - check available and shortages of stock within planned warehouse and across all warehouses • Traceability - review all the documents associated with picking and receiving inventory

25. Key Elements > Manufacturing Order • Issue Type - alter inventory issues methods from manual to back flush and vice versa • Queue Management to create queue. • Batch no • Expiry Date • Reporting - report on the status change of operations and record actual production time