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Turning

Turning. Prep. Sawing. Milling. Inspect. Grinding. Drilling & Deburring. Ship. Technical data. Work standards. Process Sheet. Figure B7 in Tour B illustrates processes (conversions) for “typical” part. Inspect & Ship. Prep. Turn. Mill. Grind. Turning. Prep. Sawing. Milling.

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Turning

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  1. Turning Prep Sawing Milling Inspect Grinding Drilling & Deburring Ship

  2. Technical data Work standards Process Sheet

  3. Figure B7 in Tour B illustrates processes (conversions) for “typical” part Inspect& Ship Prep Turn Mill Grind

  4. Turning Prep Sawing Milling Inspect Grinding Drilling & Deburring Ship

  5. From/To Chart* What do we learn from this? * standard “IE” tool

  6. What if only one punch? 3 2

  7. Gantt ChartPunch base first base roof garage inspect assemble base waits subassemble form roof form base punch separate 40 46 62 120 10 74 84

  8. Basic Facility Description Reserve Storage Receiving dock & staging Forward Pick Shipping dock & staging Office Yard

  9. Reserve Storage Receiving dock & staging Forward Pick Office Shipping dock & staging

  10. Warehouse Process Flow suppliers Receiving Reserve Forward Sort/Accumulate customers Pack/Ship

  11. R/C Staging Bulk Storage • Picking Areas: • Flow Rack • Carousels • Slow Units • High Value Merge Area Sortation Shipping Process Flow Surge R/C Storage Long Term Storage Replenishment

  12. 10 pallets/hour CB lift trucks 10 pallets/hour CB lift trucks Surge R/C Storage 45 pallets/hour pallet jacks 30 pallets/hour CB lift trucks R/C Staging Bulk Storage 40 pallets/hour CB lift trucks 5 pallets/hour NA truck 45 pallets/hour or 540 cartons/hour rider OP truck Long Term Storage 5 pallets/hour NA truck Replenishment • Picking Areas: • Flow Rack • Carousels • Slow Units • High Vol 540 cartons/hour rider OP trucks 12,960 pc/hour Shipping Merge Area Sortation Process Flow

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