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Development of Nuclear CM Information Technology (IT) Systems CMBG XIX Chicago 2012

Development of Nuclear CM Information Technology (IT) Systems CMBG XIX Chicago 2012. Balio Dinev David Holding Company Vienna, Austria. Kent Freeland PowerKnowledge Boston, USA. Teamcenter PLM Nuclear.

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Development of Nuclear CM Information Technology (IT) Systems CMBG XIX Chicago 2012

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  1. Development of Nuclear CM Information Technology (IT) Systems CMBG XIX Chicago 2012 Balio Dinev David Holding Company Vienna, Austria Kent Freeland PowerKnowledge Boston, USA Teamcenter PLM Nuclear

  2. Mr. Kent Freeland is Chief Technology Officer for PowerKnowledge Corporation, and is also the CM and IT Consultant to the Belene NPP project for WorleyParsons.  A US Navy and NPP operator and information technologist, Mr. Freeland was a founding designer and project manager for Indus (Ventyx) Passport, and has participated in several Nuclear Design Basis Reconstitution projects in USA and worldwide.  Serves as a diplomatic consultant and subject expert for the International Atomic Energy Agency (IAEA). Utility and user designer for the Siemens Teamcenter PLM Nuclear solution. Mr. Balio Dinev is the CEO of David Holding (DH) Company. In addition to developing the Archimed GSR3 eDMS and Process Control system for the Belene NPP, DH developed the Teamcenter PLM Nuclear Enterprise CM/MRO solution together with Siemens PLM in Vienna, Austria. DH also developed the IAEA Nuclear Knowledge Management (NKM) portal solution offered to member states for providing a knowledge management and information capture/transfer solution to new and existing nuclear states.

  3. The Digital NPP … Key to 100% Reliable Configuration Management

  4. Objectives • Follow the regulatory milestones • Apply a phased approach, follow the needs, have efficient investment • Now to approach IT challenges form the beginning of the project • How to Fit new IT systems to existing CM and Design Basis tools • Why to deploy a Plant Lifecycle Management (PLM)-based system • Using a "Rapid Deployment" CM/Design Control and Document software solutions for new-build NPP's • Getting your CM/MRO systems to work with Design Creation and 3D "Digital NPP" platforms (Intergraph SPF, Bentley, AVEVA, NX, etc.) • Fitting CM technology to support the Integrated Management System (IMS) • How to integrate Nuclear Knowledge Management (NKM)

  5. CMBG 2010 and 2011 discussions saw a step increase in utility interest for utilizing digital design creation and engineering control systems. In addition, the EPRI Adavnced Nuclear Technology (ANT) program has described the concept of the “Digital NPP” as a tool for improving the quality and durability of design informtion and the NPP design basis. • CM software and IT solutions play an increasing important role in meeting commitments for Nuclear Power safety and viability. These are technology and IT decisions for nuclear CM and MRO systems that were based on the IAEA TECDOC-1651, “Information Technology for Nuclear Power Plant Configuration Management“ • This workshop is presented in the context of the Belene NPP project in Belene, Republic of Bulgaria, where an integrated, end-to-end design creation, document and engineering process control, and CM/MRO publishing system was in the prototype stage in preparation for construction to commence prior to project suspension in March 2012.

  6. CM Process Flow for Belene NPP Configuration Management and MRO/ERP CREATE REVIEW & APPROVE PUBLISH, REVIEW AND RE-USE MRO/Work Mgmt MR/Parts Issue Configuration Control Knowledge Management Portal Parent Corporate ERP/Accounting Archimed GSR3 Engineering Content & Pre-Construction Management Intergraph SPF Bentley PDS/eB AVEVA EPC & Vendor Source Data MEL Docs Reqts Siemens PLM TeamCenter Nuclear SAP R3 ORACLE 1C PLM PLM PLM Engineering/3D Design Review Construction Materials Qualification Procurement Turnover eDR Engineering Design Review Meta Data and XML Data Dictionaries 3D CADD Design 3D Render 100% Data and Business Models % NPP Staff utilizing Design Creation Data 0%

  7. Belene NPP - Nuclear Software Solution Map Integrated Vertical Growth for Nuclear Design, Construction & Operations IAEA NG-G-3.1 New NPP Milestones Basic Document Management technology package for focused on technical, non-nuclear and nuclear deployment applications. Ideal for administrative, legal, governmental, business and technical enterprises. Available as thin-client (browser-based) and traditional thick client MS-Windows-based per-seat product. Repro GraphicsRaster 2 Vector(Third party) EngineeringDesign Review ArchimedDocument capture, review and distribution Archimed e-DOCS Suite plus e-Process Nuclear Design Control for nuclear power plants empower the process management during plant operation, preventing accidents and reducing risks following the requirements of I AEA GSR3 safety standard . Ready for Commitment to Nuclear Power Requirementsmanagement ArchimedProcess control & Requirements management e-ProcessGSR3 Capturing and relating the nuclear related content to a flexible and extensible knowledge networks, Archimed Knowledge Management & Distribution preserve the critical nuclear power engineering and operation knowledge and ensures trusted foundation for efficient training to the existing and future engineering staff – both for existing and to be built nuclear power stations. ArchimedExport WEB service Archimede-DOCS Archimede-DOCS Archimede-DOCS Archimede-DOCS KnowledgeDistribution KnowledgeManagement Archimed Knowledge Management & Distribution Ready to Invite Bids for First NPP Adding the powerful GIS module for asset, document and data geo referencing, this configuration helps the asset and facility managers to plan, track and manage efficiently the critical information trough the entire plant lifecycle, yet not loosing insight about initial design basis and configuration changes. ArchimedAsset Management and Facilities Management GIS AM/GM Document centric Departmental Solutions SIEMENS Teamcenter adds full Configuration Management and PLM plant lifecycle infrastructure support in a cost-effective deployment, and also provides “end-to-end” engineering change management and versioning publish capability. May be co-deployed with existing/legacy MRO and ERP systems; compatible with leading ERP systems. Includes Construction & Design Suite SIEMENS Teamcenter Nuclear EngineeringConfiguration & engineering change management TeamcenterNuclear CM/ECM Teamcenter Nuclear CM/ECM Complete world-class Nuclear Configuration and Asset Management Functionality and Industry/INPO/IAEA recognized Nuclear Power business model combined with PLM plant lifecycle support infrastructure. Maintenance, repair and overhaul automation based on configuration management (CM). Teamcenter Nuclear MRO SIEMENS Teamcenter Nuclear OperationsMaintenance, Repair and Overhaul based on CM Ready to Commission and Operate First NPP CADImport Utilities ERPExport Utilities Data integration hub to Teamcenter PLM Nuclear. Live import of CAD data from various sources , incl. Intergraph, Bentley Systems, Autodesk, SIEMENS , etc. Live export of BOM’s to various ERP solutions, incl. SAP, Oracle, etc. ISO-15926 and metadata-based taxonomy. TeamcenterNuclear Integrator SIEMENS Teamcenter Nuclear Integrator“Live” data import/export WEB services Data centric Enterprise Solutions

  8. Archimed Knowledge capture engine information to knowledge trough context insight Information Information Information Information Information • Knowledge related content is structured from any source, any activity. 2. “Knowledge Master” team review, distil and assemble the Raw Knowledge relations network KnowledgeALARA Knowledge Operating Factors 3. The particular knowledge domains are associated to the particular NPP skill requirements Knowledge Design Basis Knowledge Component Lifecycle Knowledge Margin and Stress Knowledge Parts Qualification Knowledge Safe Shutdown

  9. Archimed knowledge cell relational model OTHER OPERATORS INCLUDE: Issues Contributors Reason/Cause Indicators Co-occurrence and Dependency Limits and Margins Constants and Environment Implication SYMPTOM REASON CAUSE Information Problem Impact SOLUTION Prevention The NKM system uses “PROBLEM” and “IMPACT” as the infrastructure and medium of exchange, permitting sharing of domains and assignment of metadata to events, issues or problems, including probability of fit, cross-reference to other domains. Impacts may be very high-level and general or follow a specific requirement, knowledge event or experience, and may be assigned cardinality and hierarchy, if appropriate. Domains may have multiple “PROBLEM” items (and will).

  10. Archimed sample knowledge workflow example The Validation and Confirmation Process is similar to classical nuclear “Root-Cause Analysis” and follows the same general process of additional and co-symptoms, failure isolation and common-cause analysis, and collateral or “cascade” effects to refine equipment and system risk space, reduce peripheral impacts and improve statistical confidence level. Knowledge Safe Shutdown PROBLEM: Fuel Leakage IMPACT/REASON IMPACT/REASON PROBLEM: Exceed Technical Specification or LCO PROBLEM: High Radiation Safe Shutdown Event Reasons/Problems Equipment/System Probability of Occurrence Cross-Reference Domains Constants/Environment IMPACT/REASON IMPACT/REASON INFO PROBLEM PROBLEM: Loss of Cooling SYMPTOM SYMPTOM SYMPTOM IMPACT/REASON

  11. Sample knowledge content front-end http://www.archimed-nkm.com/

  12. Document centric to data centric evolution XML EXPORTSERVICE

  13. PLM capabilities by NPP lifecycle phases Requirements Simulation Maintenance Planning Project Management Reporting, Document Management SRM Configuration Management, CAD and Visualization Change Management Document management

  14. Sample demo links: Bulk document capture automation, KKS coded MEL structure in Archimed d-DMS (a Teamcenter NE front end tool): Page: http://www.david-holding.com/document-a-process-management AVI link: http://www.screencast.com/t/mGAztjAz Archimed e-DMS pages: http://www.david-holding.com/archimed-eprocess Archimed Knowledge Management Portal: http://www.archimed-nkm.com/ 3D Containment Building PLM Data Model, SIEMENS NX CAD inside Teamcenter NE: Download link Dropbox (20 MB), Click Download button upper right on the Dropbox screen: https://www.dropbox.com/s/3ql3juh5d1jclxk/Nuclear_Power_Plant_101.pdf Teamcenter NE PLM pages:http://www.david-holding.com/teamcenter-npp Teamcenter NE Sample CM/ECO process page: http://www.david-holding.com/teamcenter-npp/sample-screenshots Teamcenter sample CM/ECO process movie: http://www.screencast.com/users/SpaceCad_Ltd/folders/Teamcenter/media/8e230c4d-c915-4cc0-87c8-566a5d49ba04

  15. Our approach at Belene NPP: • Follow regulatory milestones • Start with EDM for initial document and record management, just prevent anarchy • Manage the records and document according to IAEA GS R# • Prepare the knowledge map related to the skill requirements • Appoint internal Knowledge Master’s team • Motivate the knowledge masters to transform structured info to a specific knowledge network • Prepare for data centric enterprise PLM solution • Plan the data model, prepare the items and their attributes maps • Prepare data migration plan • Start building the plant (if new) …. • Start PLM implementation, cross fingers …

  16. Thank you … www.david-holding.com

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