Machine Vision Inspection Systems

1. Machine Vision Inspection Systems Konem Solutions, Pune

3. M a c h i n e V i s i o n • We provide Vision Based Inspection systems with high accuracy & repeatability to meet your quality needs. • And if you think vision systems are too complex to use then do have a look at our systems • Our Easy to use inspection products provides the ultimate solution to the manufacturing challenges you face in your company • We have solutions , whether you are checking, fault identification, presence/absence, object identification, or feature counting

4. Q C – Machine Vision Approach • Consistency in efficiency working 24/7 • Requires less / no man power • System uses the set of predefined intelligent algorithms which eliminates human errors • Statistical and Graphical results are generated to enhance quality control • Losses can be minimized by providing consistency in quality of goods • Decreases liability, increases the assets and keeps unwanted expenses under control

5. Q C – Existing Approach • Since quality inspection is done manually, there is inconsistency in standards. • Because of human intervention the possibility “to err” increases. • Monotonous work leads to in-attentiveness, frustrations and anger & hence loss in efficiency • Quality inspection is very much dependent on man power • Repetitive training cost is a liability

6. Camera Based Inspection Application PHARMACEUTICALS • Location of Broken Tablet. • Color Variation Detection . • Tablet Counting. • Missing Tablet in Blister Pack.

7. Application ELECTRONICS • Detection of; • Missing component on PCB. • Area Detection. • Wafer Edge detection. • Missing Leads of components. • Measurement of; • IC lead Pitch. • PCB Holes and pitch. • Orientation of I.C. • Solder Paste height.

8. Application FOOD INDUSTRY • Liquid level Detection. • Pre and Post Packing Inspection. • Counting.

9. Demo 1 • This application is used to • Detect presence/absence of rings in their respective inserts and • To check whether the inserts are in their proper position

10. Master Sample

11. Missing Ring

12. Good Sample

13. Wrong Insert

14. Good Sample

15. Demo 2 • This application is used to find flaws in the Kit Facia of Automobiles. The following flaws are successfully identified. • Knob Interchange • Led Interchange • Intensity Difference

16. Master Sample

17. Good Sample

18. Knob Interchanged

19. Knob Interchanged

20. Intensity Diff

21. Intensity Diff

22. Good Sample

23. Led Interchanged

24. Technology • Machine vision has matured into a precise and reliable measurement tool in many industries and applications • New technologies in software and imaging sensors make vision a low-cost measurement tool • We have one of the latest technologies in the market to provide you The BEST possible solution at an optimized cost

25. So if you are thinking of installing Machine Vision System or if you want to know whether machine vision system could be useful to you then ,Call us Mr. Vihang Patil Konem Solutions, Pune +91 – 9823237822 +91-20 -27641087 info@konem.com www.konem.com Contact Us