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Maximizing Energy and Water Savings Through Innovative Technologies and Practices

This initiative focuses on implementing innovative solutions such as heat recovery boilers, ammonia compressors, and LED lighting to boost energy efficiency and reduce water usage in Springfield facilities. Key projects include optimizing water heating processes, conducting water audits to pinpoint conservation opportunities, and replacing traditional lighting with energy-efficient LED systems. Annual savings projections exceed $27,000 in energy costs with substantial water conservation achievements, showcasing our commitment to sustainability and environmental responsibility.

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Maximizing Energy and Water Savings Through Innovative Technologies and Practices

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  1. Springfield greatpeople greatbrands smiles + =

  2. ENERGY SAVINGS Heat Recovery Boiler Stacks and Ammonia Compressor Green Ideas to Reduce Water Usage Water Audit - EcoLab LED Lighting

  3. Heat Recovery Boiler Stacks & Ammonia Compressor – Add Heat Exchangers 2008 2012 Boiler Stacks – 115-120 degrees recovery temperature used to heat water • Process loop works as a scrubber to reduce emissions Ammonia Compressor – High Heat Source • Heats Water - 75 GPM @ 140 degrees • Natural Gas, Electric, and Condenser Water Chemical Savings. Annual Savings in Natural Gas • ~7,600,000,000 BTU • $27,394

  4. Green Ideas to Reduce Water Usage Water Conservation Contest • June – Dec 2012 • 32 Ideas & Suggestions • 14 Implemented by Jan 1, 2013 • 5 Top Ideas • Reduce Sprinkler -1 X a week • Turn Off Sprinkler • 11,760 gallons • Cleaning Frequency - Wet Cleaning vs. Dry Cleaning in 3 areas • 38,280 gallons • Spray Balls with Selsor Jet Hose in 5 Blenders vs. Hand held Power Hose • 131,250 gallons • High Pressure Hose Reduced to ½ Pressure after First 3 hours • 1,303,000 gallons • 1,612,948 Gallons Saved Annually • Savings in Energy & Chemicals

  5. WATER AUDIT - 2013 Ecolab – Four Consultants Performed Audit – February • Cream Silos – CIP Clean • 3 Silos • Reduce CIP Acid Wash Time • Reduce Acid Wash Temperature • Reduce 7 minutes off Each Silo • Water Loss – 155 GPM • Minutes Per Day - 10 • Days Per Week - 1 • Total Savings of Water • 179,400 Gallons Annually • Savings of Energy to Heat Water • ~134,729,400 BTU

  6. LED LIGHTING Replace Fluorescent Lighting Across the Facility Main Lobby – ATG-LED • 2’ X 2” iBright LED Flat Panel Troffers replaced old 2’ X 2’ fluorescent fixtures – 20 lights • Reduction in Labor & Disposal Cost • $467 Annually Savings Environmental Facts • Last 15 – 30 years • 130,000 hours Will Start to Dim • No Mercury or Harmful Gases • No Special Disposal • Solid State – No Glass • Glare Free Illumination • 15% Less Heat than Fluorescent – Saves on AC iBright™ 2X2 Flat LED Panel 40 mm

  7. LED LIGHTING Replacing Fluorescent Lighting Across the Facility • Front Parking Lot - HoloPhane • 4,368 Annual Operating Hours • 20 Fixtures • Total kwh • 22.26 (old) vs. 6 (new) • Rated Lamp Life Hours • 12,000 (old) vs. 70,000 (new) • 10 year Warranty • 1.5 years payback • $4,823Annual Savings • Reduction in Labor & Disposal Cost • Cafeteria & Conf Rooms – ATG-LED • Currently 2’ X 4” Fluorescent Fixtures • 81 Fixtures • 3 Tubes @ 32 Watts each • Totals 96 Watts • Each Fixture has Ballast – 3-6 Watts • ~100 Watts Total • Retro Fit with iBright 2’ X 2’ Flat LED • 81 fixtures • 40 Watts Total = 60% Reduction • 41,749 kwh Reduction Annually • $4,341 Annual Savings • Reduction in Labor & Disposal Cost

  8. ENERGY SAVINGS QUESTIONS?

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