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Frito-Lay Variety Sack Rotary Filling Module. Testing 24 Count Sacks in Houston

Explore the design and testing process of a rotary filling module for Frito-Lay's variety snack sacks. From planning the module configuration and dimensions to testing the output flow and sealing methods, this project aims to enhance efficiency and capacity. Mock-up module design plans are completed, with successful test runs of 24-count, 42-count, and 8-count sacks. Future production includes 6-count test sacks.

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Frito-Lay Variety Sack Rotary Filling Module. Testing 24 Count Sacks in Houston

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  1. Frito-Lay Variety Sack Rotary Filling Module. Testing 24 Count Sacks in Houston O’Connor Packaging (OCP)

  2. Module Planning • Establish Loose Pack Bin Configuration and Capacity Requirements • Set Rotary Table Dimensions • Design Module Output Flow and Sack Sealing methods. • Build Mock-Up Module

  3. Design Plans

  4. Rotary Design • Completed Mock-Up Module

  5. Sack Module Test Line With Sealer

  6. 24 Sack Rotary Test Run

  7. Current 24 Count Tray Process

  8. Current and Future Testing • We have produced a limited quantity of 42 Count Test Sacks with good results • We have produced a small quantity of 8 Count Test Sacks with good results • We will produce 6 Count Test Sacks in the near future

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