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Advantech PAC Introduction

Advantech PAC Introduction. 2013.August. Agenda. PAC introduction Advantech PAC solutions ADAM-5000 series APAX series Advantech PAC software APAX architecture APAX I/O modules features Advantech PAC application reference . PAC Introduction. Industrial Automation Evolution.

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Advantech PAC Introduction

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  1. Advantech PAC Introduction 2013.August

  2. Agenda • PAC introduction • Advantech PAC solutions • ADAM-5000 series • APAX series • Advantech PAC software • APAX architecture • APAX I/O modules features • Advantech PAC application reference

  3. PAC Introduction

  4. Industrial Automation Evolution

  5. PACProduct Position Computing & Capabilities • PLC : Programmable Logic Controller (Siemens, Mitsubishi, Omron) • PAC : Programmable Automation Controller (Advantech, NI, Beckhoff) PC PAC PLC Reliability & Scalability

  6. PAC: Single Control Platform • Save System Hardware Cost • Save System Integration Effort • No Communication Issue between PC and PLC Industrial PC PLC PAC One Control Platform

  7. Common Development Platform PAC: Single Development Software Logic HMI Database Vision Motion International Software Standard: IEC 61131-3 (SoftLogic) Source: ARC Advisory Group

  8. Advantech PAC Solutions

  9. Advantech’s PAC • Fixed I/O Expansion (4 or 8 slot) • ADAM-5510: 80188 CPU, DOS • ADAM-5550: GX2 CPU, Win CE • ADAM-5000 I/O Modules • Flexible I/O Expansion (Up to 32) • APAX-5570/5571: Celeron M CPU, WinXPE, WinCE • APAX-5520/5620: Xscale CPU, WinCE • APAX High Density I/O Modules

  10. Programmable Automation Controller – APAX Series Integrating Control, information Processing and Networking in a Single Platform CANopen Controllers - APAX-5620 Controllers - APAX-5000 series Unique Dual Controllers Architecture for HMI/SCADA and I/O tasks APAX PAC Series Changeable Controllers and Couplers Couplers -APAX-5570 Series Versatile I/Os Flexible Expansible Topology Modular, hot swappable I/O design

  11. APAX: Completely Modular I/O Choose appropriate amount of I/O modules for your need APAX-5001 APAX-5002

  12. APAX: Real-Time I/O Control Performance High APAX PAC PLC Other PAC Low I/O Points Notes : Under 2048 pts of DI/O & AI/O

  13. APAX: Flexible Expansion Topology Tree/Star Topology Line/Bus Topology Build Distributed Control Architecture (Fewer Controller) • Using Crossover or Ethernet Switchbetween I/O module backplanes • Using Fiber Optical Switch to increase distances • Remote expansion with Local Bus performance

  14. APAX: Changeable CPU with Same I/O APAX-5570, 5571 APAX I/O modules APAX-5520, 5620 Save Current I/O Module Investment APAX-6572, 6550

  15. Advantech PAC Software

  16. Software Options for Advantech PAC • Two solutions for different programmers • PC-based Controller: open platform • PAC: built-in SoftLogic software (KW) PAC PC-based Controller

  17. Advantech IEC 61131-3 SoftLogic Software • Development Environment: MultiProg • Real-time performance (1 ms) • Off-line simulation & online download • Runtime Engine: ProConOS • Built-in in Advantech PAC controller • No need extra payment for license Structure Text (ST) Ladder Function Block (FB) Sequential Function Chart (SFC) Instruction List (IL)

  18. Advantech Batch Control Solution • APAX/ADAM Controller with KW • KW SoftLogic Package (Built-in) • Sequential function chart programming • Auto-tuning PID FB(temp/flow control) • Ramp/Soak configuration & FB

  19. Auto-Tuning PID Control Users won’t need to set up the P, I, D parameters when Auto-Tuning is enabled

  20. Batch Control: Ramp/Soak • Control output following the pre-defined Set Point Programming (SPP) profile • Refer to Honeywell HC900 function block Soak • Each profile contains several segments • Each segment can trigger multiple events Ramp

  21. KW Batch Control Configure Interface Set Point Programmer (SPP) Setup Display Maximum 50 Profiles Maximum 100 Segments

  22. Process in Sequence for Batch Add Ingredient Recipe Analog Parameter Time Chart Mixer/Purge Reaction Post Process

  23. KW Batch Control Function Block Sequential Function Chart SPP Function Block SPEV Function Block

  24. APAX Architecture

  25. 1. Compact PAC Controller • Cost-effective PAC • Development environment • KW SoftLogic • eVC and .NET • Up to 32 I/O modules • VGA, USB, LAN, and serial • CF card (storage)

  26. APAX-5520/5620 • XScale PXA270 520 MHz (RISC CPU) • 64 MB SDRAM, 512 KB battery backup RAM • Windows CE • I/O Logic programming tool: (1) eVC and NET library for PC-based programming (2) IEC 61131-3 KW SoftLogic APAX-5520 APAX-5620

  27. 2. High Performance PAC Controller • Celeron M, Atom CPU • Development environment • KW SoftLogic • VC/C++ and .NET • Up to 32 I/O Modules • DVI/VGA, USB, LAN, serial and audio • SD and CF card (storage)

  28. APAX-5570/5571 • Intel Celeron M 1 GHz (APAX-5570XPE) Intel Celeron M 1.5 GHz (APAX-5571XPE) • 512 MB DDR2 DRAM • 1 MB battery backup RAM • 1 x RS-232, 1 x RS-422/485 • 4 x USB, 2 x Giga LAN • DVI-I supports DVI and VGA for dual display • Front-side SD card slot for data storage • Front-side battery for battery backup RAM and RTC • Audio Interface for alarm • Supports Windows WES2009, WinCE • Control software: (1) eVC and NET library for PC-based programming (2) IEC 61131-3 KW SoftLogic Battery SD card

  29. Integration Ability on Open Platform • SCADA software integration • Integrate with Video and Audio AStudio NVS-3520 Video Server NVS-3510 Video Converter • USB Wireless communication interface

  30. 3. Dual Controllers Architecture • APAX-5570/5571 - HMI Software - Communication - Data logging - Database/Recipe - Video and Audio • APAX-5520/5620 - Critical I/O Control • Seamless Integrated Platform

  31. 4. Backup System • Two controllers with the same control program • When master controller fails, slave controller will take over immediately • Guarantee system continuously running

  32. 5. Remote I/O System • Connect to PC, PLC, HMI, APAX controller via supported protocol Ex: Modbus/TCP, Ethernet/IP, Profinet, etc. • Daisy-chain expansion

  33. APAX Remote I/O Solution I/O Modules APAX-5013 8 x RTD APAX-5017 12 x AI APAX-5017H 12 x High Speed AI APAX-5018 12 x Thermocouple APAX-5028 8 x AO APAX-5040 24 x DI APAX-5045 12 x DI, 12 x DO APAX-5046 24 x DO APAX-5060 12 x Relay APAX-5080 4/8 x Counter Coupler Up to 32 I/O module

  34. Coupler Feature: Flexible Topology APAX I/O APAX I/O APAX I/O Ethernet Switch APAX-507x APAX I/O • Remain real-time performance • Benefit: Decrease coupler number • (Fewer IP address used)

  35. APAX I/O Module Features

  36. APAX I/O Modules DI/O DI Relay DO Counter AO AI APAX-5017, 5017H APAX-5028 APAX-5040 APAX-5045 APAX-5046 APAX-5060 APAX-5080 AI APAX-5013, 5018

  37. APAX I/O: Certification • EMC (Electromagnetic Compatibility) • EMS (Noise immunity): • testing according to IEC 61000-4-2 ~ 61000-4-6 • EMI (Emitted interface) • testing according to EN 55011 class A • Shock Resistance • testing according to IEC 60068-2-27 • Vibration Resistance (Operating) • testing according to IEC 60068-2-6 and IEC 60068-2-64 • High/Low Temperature • testing according to IEC 60068-2-1, IEC 60068-2-2 and IEC 60068-2-3 • I/O Module Characteristic Curve • design according to IEC 61131-2, type 1 Same Certification as PLC: Guaranteed Reliability

  38. APAX I/O Features: • High DensityI/O • AI/O: 12 channels, DI/O: 24 channels • Save installation space • Hot-Swap I/O • Insert/remove modules without shutdown system • Save operation cost • Flexible Range for Analog Modules • Each channel configured with different range • Save stock cost Ch0: 10 V Ch1: 4 ~ 20 mA Ch2: K-type T/C

  39. THANK YOU

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