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Respiratory Safety and PPE Module 7

Respiratory Safety and PPE Module 7. Special Warehouse Worker Hazards in Structural Steel Fabricating and Supply Companies. Drawing from OSHA 3384-09 2011. Respiratory Safety and PPE Module 7 slide 2. OSHA Grant Information This material was produced under grant number

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Respiratory Safety and PPE Module 7

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  1. Respiratory Safety and PPEModule 7 Special Warehouse Worker Hazards in Structural Steel Fabricating and Supply Companies Drawing from OSHA 3384-09 2011

  2. Respiratory Safety and PPEModule 7 slide 2 • OSHA Grant Information This material was produced under grant number SH-26316-SH4 from the Occupational Safety and Health Administration, U.S. Department of Labor. It does not necessarily reflect the views or policies of the U.S. Department of Labor, nor does mention of trades names, commercial products, or organizations imply endorsement by the U.S. Government.

  3. Respiratory Safety and PPEModule 7 slide 3 • Program Development This program was developed by faculty and students in the School of Planning Design and Construction, Michigan State University in conjunction with the American Inistitute of Steel Construction, Safety Committee and the the University of Pureto Rico March 2015

  4. RespiratorySafetyand PPEslide 4 • Module7 • LearningOutcomes: Participantsshallbe ableto: • Demonstrate understandingofrespiratory risks • Knowwhenrespiratory protection shouldbe worn • Knowthe typesofrespiratory protection • Knowhowa respiratorshouldfit • Knowhowtomaintain,cleanandstorearespirator • Knowinspectionrequirements • Demonstrate understandingofrequirementsforPPE

  5. RespiratorySafetyand PPE • Module7 • BackgroundonSafety and Respirator • Certainoperationswithinyourshopmayrequirethe use ofa respirator • OSHA Standard1910.134RespiratoryProtection, establishesrequirements • 1910.134requiresemployerstohave a Respiratory Protection Programthat is worksite specific • Alwayscomply withyour employer’sprogram Source:OSHA3384-092011

  6. Respiratory Safety and PPEModule 7 slide 6 • Respiratory Protection Plan • The plan must be worksite specific and address: • Selecting respirators • Medical evaluations • Fit testing • Emergency respiratory use • Schedules for cleaning, • disinfecting, storing, • inspecting, repairing, • discarding and maintaining Checklist from OSHA 3384-09 2011

  7. RespiratorySafetyand PPEslide 7 • Module7 • RespiratoryProtectionPlan Continued • Ensureadequateairquality • Traininginrespiratory hazards • Train inproperuse andmaintenanceofrespirators • Programevaluation • Ensureemployeescomply withmedicalevaluations, cleaning,storingand maintenancerequirements • Havea designatedprogramadministrator • Updatetheprogramperiodically • Provideequipment,trainingand medical evaluationsatnocosttoemployees Source:OSHA3384-092011 7

  8. RespiratoryProtection andPPEslide 8 • Module7 • Typicalshopoperationexamples that shouldbe addressedby theplanmay include: • Welding • Solvents • MetalworkingFluids(MWFs) • ShopPaint& Chemicals • AbrasiveBlasting • Dieselfumes • Others? 8

  9. RespiratorySafetyand PPEslide 9 • Module7 • BackgroundonSafety and Respirator • OSHA has developeda usefulSmallEntity ComplianceGuide forthe RespiratoryProtection Standardwhichis available forfreedownload Source:OSHA3384-092011 9

  10. RespiratoryProtection andPPEslide 10 • Module7 • An employermay reduce respiratory risks by using: • Engineeringcontrols,suchas:localorgeneral dilutionventilation,changeofthework process, isolationor enclosure,orsubstitution • Administrativecontrols,such as: employeerotation, orschedulingmajormaintenancefor weekendsor timeswhenfewemployeesare present Source:OSHA3384-092011

  11. RespiratoryProtection andPPEslide 11 • Module7 • Assessingtheworkplace: • Fumes,vapors andaerosols may cause damage andmayrequireprotection • Periodicairmonitoringshouldbe donetodetermine whereandwhenrespiratory protection is required • Where themonitoringindicatesprotection is required,respiratory PPE orengineeringcontrols willbe determined Source:OSHA3384-092011

  12. RespiratoryProtection andPPEslide 12 12 • Module7 • Whenshoulda respiratorbeworn? • Checklistforpermissiblepractice • Checkallthat apply ChecklistfromOSHA3384-092011

  13. RespiratoryProtection andPPEslide 13 Module7 Whenshoulda respiratorbeworn? Employeesshouldbe suppliedwith respirators “when allpreferred methods such as engineeringcontrols and administrativecontrols forprotectingthemfrom breathingcontaminatedairhavebeendeterminedtobe insufficienttoreducethecontaminationtonon- hazardouslevels” Source:OSHA3384-092011

  14. RespiratoryProtection andPPEslide 14 • Module7 • Whenshoulda respiratorbeworn? • Where oxygenlevelis insufficientor potentially insufficient • If“exposedtoharmful levelsof hazardousgases orvapors” • If“exposedtoother potentialrespiratory hazards, • suchas dust,airbornebiologicalhazards,mists,fumes, sprays,and otherairborneparticles” Source:OSHA3384-092011

  15. RespiratoryProtection andPPEslide 15 Module7 Typesofrespirators: DrawingfromOSHA3384-092011

  16. RespiratoryProtection andPPEslide 16 • Module7 • Typesofrespirators: • These types of respirators do notneed tobe fittested DrawingfromOSHA3384-092011

  17. RespiratoryProtection andPPEslide 17 Module7 Typesofrespirators: DrawingfromOSHA3384-092011

  18. RespiratoryProtection andPPEslide 18 Module7 • What protectionisrequiredfor each task? • The employerwilldetermine the typeofrespiratory protection basedonthefollowingcriteria: • ThecompanyRespiratoryPlan • Safetydatasheets • Permissibleexposurelevels (PELS)listedin1910.1000 • ActionLevel(AL)½ofthePEL* • AssignedProtectionFactors(APF) • Maximumuseconcentrations(MUC) • Protectionappropriateforthechemicalstateandphysicalform ofthecontaminate Source:OSHA3384-092011

  19. RespiratoryProtection andPPE Module7slide 19 What protectionis requiredfor each task? ChecklistfromOSHA3384-092011

  20. RespiratoryProtection andPPE Module7slide 20 • How shoulda respiratorfit? • Fit Testing DrawingfromOSHA3384-092011

  21. RespiratoryProtection andPPE Module7slide 21 21 • How shoulda respiratorfit? • Tightfit– formsa complete sealwith wearer’sface • Loosefit-formsa partialseal DrawingfromOSHA3384-092011

  22. RespiratoryProtection andPPE Module7slide 22 • Fittesting • Shouldbe conductedby aqualifiedperson DrawingandTablefromOSHA3384-092011 22

  23. RespiratoryProtection andPPEslide 23 • Module7 • UseofaRespirator • Respiratorsareaneffectivemethodofprotectionagainst designatedhazardswhenproperlyselectedandworn • Respiratoruseshouldbeencouraged,evenwhenexposures arebelow theexposurelimit, toprovideanadditionallevelof comfortandprotectionforworkers • Follow instructionsprovidedbythemanufactureronuse, maintenance,cleaningandcare,andwarnings 23 Source:OSHA3384-092011

  24. RespiratoryProtection andPPE Module7slide 24 • UseofaRespirator • Chooserespiratorscertifiedforuseto protectagainstthecontaminantofconcern • NIOSHcertifiesrespirators • Alabelorstatementofcertificationshould appearon therespiratororrespirator packaging • Thelabeltells youwhattherespiratoris designedforandprotectionlimits • Keeptrackofyourrespiratorsothat youdonotmistakenlyusesomeone else'srespirator Source:OSHA3384-092011 24

  25. RespiratoryProtectionandPPE Module7slide 25 • Improper UseofaRespirator • Ifarespiratoris usedimproperlyornotkeptclean,therespirator itselfcanbecomeahazardtotheworker • Donotweararespiratorthatfits improperly • Donotwearyourrespiratorintoatmospherescontaining contaminantsforwhichyourrespiratorisnotdesignedtoprotect against: • Forexample,arespiratordesignedto filter dustparticleswillnotprotectyou againstgases,vapors,orverysmall solidparticlesof fumesorsmoke Dustmaskdoesnotprotect againstvapors Source:OSHA3384-092011

  26. RespiratoryProtection andPPE Module7slide 26 • Preventing Leaks • Facepiecesealsandvalves are importantin tight-fittingrespirators • Tight-fittingrespiratorsshouldprovide acompletesealtotheface • Ifthereis a leakthentherespirator cannoteffectivelyreducethe exposurestorespiratoryhazards • Besurethatnothinginterfereswiththe respiratorsealtoyourface • Conductausersealcheckeachtime you putonarespirator DrawingfromOSHA3384-092011 Source:OSHA3384-092011

  27. RespiratoryProtection andPPE Module7slide 27 • Preventing Leaks-Conditionsthat can interferewith thesealor valve include: • “Facialhair • Facialscars • Jewelryorheadgearthatprojects undertheface-piece seal • Missingdentures • Correctiveglasses orgogglesor otherprotectiveequipment: • Faceshields • Protectiveclothing • Helmets • Eyeglassinsertorspectaclekits” Source:OSHA3384-092011

  28. RespiratoryProtection andPPE Module7slide 28 • SealChecks- • Workersshouldperformanegativeorpositivepressureseal check. • Forthenegativepressurecheck: • Covertherespiratorinlets(cartridges,canisters,orseals)gently inhale,andholdbreathfor10seconds. • Thefacepieceshouldcollapseonyourfaceandremain collapsed • Forthepositivepressurecheck: • Coverstherespiratorexhalationvalve(s),andexhale Source:OSHA3384-092011

  29. RespiratoryProtection andPPE Module7slide 29 • SealChecks • “The facepieceshouldholdthe positivepressurefora few seconds • Duringthistime,theemployee shouldnot hearorfeel theair leakingout oftheface-to-face- pieceseal” • Instructortodemonstrate • inclass–selectavolunteer Demonstratesealcheck andpropercleaning DrawingfromOSHA3384-092011

  30. RespiratoryProtection andPPE Module7slide 30 How shoulda respirator be cleaned and maintained? ChecklistfromOSHA3384-092011

  31. RespiratoryProtection andPPEslide 31 • Module7 • Cleaninganddisinfecting • Only wearrespirators that are clean,sanitary,and in goodworkingorder • AppendixB-2ofthe standard covers cleaningand disinfectingprocedures Source:OSHA3384-092011

  32. RespiratoryProtection andPPEslide 32 • Module7 • Whentocleanand disinfect • Cleanas oftenas necessary whenissuedforthe exclusiveuse of oneemployee • Cleananddisinfectbefore beingwornbydifferent individuals • Cleananddisinfectafter each use for emergency use respirators • Cleanaftereachuse forrespiratorsused forfit testing and training Source:OSHA3384-092011

  33. RespiratoryProtection andPPEslide 33 • Module7 Storage • “Respiratorsshouldbe storedtoprotectthemfrom damagefromthe elements,and frombecoming deformed” Source:OSHA3384-092011

  34. RespiratoryProtection andPPE Module7slide 34 • Emergencyuse respirators • “Shouldbe accessibletothe workarea • Shouldbe stored in compartmentsmarked as such • Storeinaccordancewithmanufacturer’s instructions” • Cartridgeson respirators absorbfumesand thereforeshouldbe stored in airtightcontainers • Emergencyuse respirators • Shouldbe certifiedand documentedby inspection, “and by taggingthe informationeithertothe respiratoror its compartment,orstoring itwith inspectionreports” Source:OSHA3384-092011

  35. RespiratoryProtection andPPE Module7slide 35 • Inspections • “Routine-userespirators shouldbe inspected beforeeachuse and duringcleaning • SCBAsandemergency respirators shouldbe inspectedmonthlyandcheckedforproper functioningbefore andaftereachuse • Emergencyescape-onlyrespirators are inspected before beingcarried intotheworkplacefor use” Source:OSHA3384-092011

  36. RespiratoryProtection andPPEslide 36 • Module7 • Inspectionsshouldinclude • “Checkofrespiratorfunction • Tightnessofconnections • Conditionofthefacepiece,headstraps,valves, cartridges,and otherparts • Conditionof elastomericparts” Source:OSHA3384-092011

  37. RespiratoryProtection andPPEslide 37 • Module7 Repairs • “Respiratorsthathavefailedinspectionshouldbe taken out ofservice • Repairsshouldonlybe made by trained personnel • Only NIOSH-certified partsshouldbe used • Reducingandadmissionvalves,regulatorsand alarmsshouldonlybe adjusted orrepairedby the manufactureroratechniciantrained by the manufacturer” Source:OSHA3384-092011

  38. RespiratoryProtection andPPE Module7slide 38 • Filtersand cartridges • Useonlyfilters, cartridgesandcanisters thatarelabeled andcolorcodedwiththeNIOSHapprovallabel • Donotremovelabels andbesuretokeepthemlegible NIOSHLabel CartridgeUses Source:OSHA3384-092011

  39. RespiratoryProtection andPPEslide 39 • Module7 Other PPE? • Alongwith respiratory protection otherforms (PPE) shouldbe used 39 PPEUsedduringgrinding PhotofromCIANBRO SourceOSHAQuick Card3260-09N-05

  40. RespiratoryProtection andPPEslide 40 • Module7 • EyeandFaceProtection • “Safetyglassesorface shieldsare worn any time • work operations cancause foreignobjectstogetin • theeye” • Duringwelding,cutting, grindingusing • harmful chemicalsor whenexposedtoflying • particles) • “Wear whenexposedtoany electricalhazards, • including workingon energizedelectricalsystems” • Eye andfaceprotectors–selectbasedon • anticipated hazards SourceOSHAQuick Card3260-09N-05 40

  41. RespiratoryProtection andPPEslide 41 • Module7 • EyeProtection • Alwayswearsafetyglasses! • Glasses shouldbe ANSIZ87.1 compliant SourceOSHAQuick Card3260-09N-05 41

  42. RespiratoryProtection andPPEslide 42 • Module7 • FootProtection • “Workersshouldwearwork shoesor boots with slip- resistant andpuncture-resistantsoles • Safety-toedfoot wearis worntopreventcrushed toes whenworkingaroundheavyequipmentorfalling objects” SourceOSHAQuick Card3260-09N-05 42

  43. RespiratoryProtection andPPEslide 43 Module7 Hand Protection • “Gloves shouldfitsnugly” • “Workersshouldweartheright glovesforthejob” • Examples: • Weldingglovesforwelding • Strongcut resistantgloveswhen handlingsteel • Glovescushioned foranti-vibration whengrinding • Insulatedglovesandsleeveswhen exposedtoelectrical hazards) Alwaysusegloves for materialhandling SourceOSHAQuick Card3260-09N-05

  44. RespiratoryProtection andPPEslide 44 • Module7 • HeadProtection • “Wear hard hatswherethereisa potentialfor objects fallingfromabove,bumps totheheadfromfixed objects, or head contact withelectricalhazards • Hardhats– routinelyinspectthemfordents,cracks or deterioration;replaceafteraheavyblowor electrical shock;maintainin goodcondition” • An importantpart ofhardhat protection is the suspensionsystem.Inspectregularlyandreplaceif defective. SourceOSHAQuick Card3260-09N-05

  45. RespiratoryProtection andPPEslide 45 Module7 HeadProtection Hardhatandsuspensionsystem SourceOSHAQuick Card3260-09N-05

  46. RespiratoryProtection andPPEslide 46 • Module7 • Hearing Protection • Useearplugsorearmuffsin highnoiseworkareas • Cleanorreplaceearplugs regularly • Select hearingprotectionwithsufficientdecibelreduction • ThehighertheNRRthemoreprotectionis provided Hearingprotectionoptions SourceOSHAQuick Card3260-09N-05

  47. RespiratoryProtection andPPEslide 47 • Module7 • Hearing Protectionearpluginstallation • Rollpluginto atightcreasefreecylinder • Pull uponearwithoppositearmoveryourhead • Insertintoearcanal • Properlyfitsoitis notvisiblefromthefront Ear pluginstallation 47

  48. RespiratoryProtection andPPE Module7slide 48 LearningActivity Questions? 48

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