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Parts Distribution Center (Miami)

Parts Distribution Center (Miami). The Global Leader in Quality Automotive Parts Supply. September 2, 2010. Operations Team Motto “There’s always a way to do things better…..….Find it” Thomas A. Edison. Content. Overview of Hyundai Mobis Overview of MPA & Mobis-Miami Operations

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Parts Distribution Center (Miami)

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  1. Parts Distribution Center(Miami) The Global Leader in Quality Automotive Parts Supply September 2, 2010

  2. Operations Team Motto “There’s always a way to do things better…..….Find it” Thomas A. Edison

  3. Content • Overview of Hyundai Mobis • Overview of MPA & Mobis-Miami Operations • Overview of PDA Plus System • Overview of WOS System

  4. Overview of Hyundai Mobis • Global player among OEM automotive parts suppliers • Ranked 12th overall in 2009 Top 100 global suppliers • Headquartered in Seoul, Korea • 2009 Sales exceeded U$11.2 billion • Two Business Divisions - Module Division specializes in supplying chassis, cockpit, front-end, ABS modules to manufacturing units with JIT sequencing - Service Parts Division supplies A/S Service parts to Hyundai-Kia distributors and dealers worldwide

  5. Hyundai-Kia Automotive Group • HMC & KMC - Vehicle Manufacturing - Vehicle Service - Share common design platform - Fastest growing auto manufacturer in the world • Hyundai Mobis - Module - A/S Parts distribution - Top performing stock in Korean stock exchange • Combined revenue of U$114 billion in 2009

  6. Overview of Mobis Parts America • A/S Parts Sales turnover of $800 million • 7 PDC’s in Continental USA • Service both Hyundai & Kia Dealers • Miami PDC - 100% export business - Services 80 Distributors in 37 countries - Build to design PDC, opened in June 2009

  7. Service Area Mobis services dealers in all 50 states with each PDC being responsible for servicing a particular region. Dealers refer to the PDC falling in their geographic area as their “facing” PDC. All orders dealers place through their DCS (Dealer Communication System) or Hyundai’s Internet based system will be automatically routed to their facing PDC. KIA PDC KIA PDC MIAMI PDC KIA & HYUNDAI

  8. Miami PDC Service Territory Multiple Region Specifications: C 26 Countries 53 Distributors Caribbean B 7 Countries 21 Distributors A 4 Countries 5Distributors

  9. Ariel View of Miami PDC

  10. PDC Layout

  11. Pick Path-Bin Section SLOTTING: A, B & D CLASS

  12. Pick Path-Bin Section SLOTTING: C, E & D CLASS

  13. Bin Location Dimensions

  14. Bin Dimensions-Type 1 14

  15. Golden Zone (Example) 15

  16. Strike Zone (Example) 10K 03~12 (KIA-FAST) 9 LEVEL 'D' CLASS 8 LEVEL 'D' CLASS 7 LEVEL 'D' CLASS 6 LEVEL 'A'~'B' CLASS 5 LEVEL 'A'~'B' CLASS 4 LEVEL 'A'~'B' CLASS 3 LEVEL 'A'~'B' CLASS 2 LEVEL 'A'~'B' CLASS 1 LEVEL 'D' CLASS

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  19. PLUS • PLUS • PDA based Logisticsin the Ubiquitous System • Characteristics • Bar-code scanning • Network dependant • Ticket-less • Real-time

  20. Main Menu

  21. On-dock • Reporting on-dock • Scan case No. • Check detail • Process (scan) case No. again (report) • Go on to the next case

  22. On-dock sort • Sorting parts (docked) • Scan case No. • Scan part No. (report) • Sort into Cross-dock and Put-away • Go on to the next part

  23. Put-away • Putting-away sorted parts into the repository • Scan part No. • Confirm location No. • Confirm part No. (in stock) • Count quantity • Press enter (report) • Go on to the next part

  24. In-line put-away • Putting-away sorted parts into the repository orderly manner • Scan part No. (without sequence) • Click sort • Confirm location No. • Confirm part No. (in stock) • Count quantity • Press enter (report) • Move on to the next location

  25. Picking Process3) Picking Schedule (Priority) - Generated by Ship-mode and Dist. Code - Frequency : Daily midnight batch allocation & manual picking release - How to Sequence (by unit 10) : Courier(P) 1010~, Air(A) 2010~, Sea(S) 3010~ - How to be used in PDA ⇒ Drop Picking order to worker’s PDA by Picking Schedule. Picking Method

  26. Pick Locations Assignment)

  27. Picking Hardware Pack Mule + Cart + SA Box

  28. Picking • Picking parts from the repository • Check instruction and go to the instructed location • Prepare order tag and scan it • Confirm location No. • Confirm part No. • Count quantity • Press enter (report) • Move on to the next instructed location

  29. 4. Monitoring by Location Fill Rate

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