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THERMOFORMING

THERMOFORMING. Adalah : suatu proses yg digunakan utk membentuk thermoplastic sheet dimana sheet dipanaskan & kemudian ditekan dalam suatu mold . Thermoforming.

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THERMOFORMING

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  1. THERMOFORMING

  2. Adalah : suatu proses yg digunakan utk membentuk • thermoplastic sheet dimana sheet • dipanaskan & kemudian ditekan dalam • suatu mold Thermoforming

  3. Memberikan pemanasan sebuah thermoplastic sheet sampai lunak dan kemudian menekan material panas & lunak tersebut pada kontur mold secara mekanik, tekanan udara atau tekanan vakum. • Diberikan penahanan pd mold & didinginkan, shg plastik akan membentuk sesuai dg kontur mold • Perbedaan utama proses thermoforming dg proses lain : • - material thermoplastik dipanaskan tidak sampai • mencair, hanya sampai kondisi lunak • - tekanan yg digunakan utk membentuk rendah Prinsip Dasar

  4. Produk Thermoforming

  5. Merupakan proses termoforming yg paling sederhana & umum • Proses meliputi pemanasan plastic sheet sampai lunak dan kmd dilitakkan diatas mold. • Tekanan vakum diberikan untuk menghisap sheet pada mold. • Produk didinginkan & dikeluarkan dari mold. Proses Thermoforming Vacuum Forming

  6. ClampingThe clamp frame ensures the plastic sheet is held firmly in place during the forming process.HeatingRadiant heaters are normally used to heat the sheet which has been positioned over the aperture of the vacuum forming machine. For thicker sheet both surfaces may need to be heated and more sophisticated machines allow this. Heaters move into position both above and below the sheet.Pre-stretchIs used to achieve "even" wall thickness. Air is introduced to blow a small "bubble" and the mould is then raised into the pre-stretched sheet.VacuumA vacuum is applied, the sheet is drawn into intimate contact with the mould and the mould detail is picked up.Plug AssistWhere a deep draw is required a top "plug" may be used to push material into the mould during the forming process.Cooling and ReleaseThe material is allowed to cool. The cooling process may be shortened with blown air or even a fine water spray. The moulding may then be released from the mould by introducing a small air pressure.FinishingAfter moulding, any mould finishing may be performed, trimming, cutting, drilling, polishing, decorating etc. Proses

  7. Material utk Vaccum Forming

  8. Produk Vaccum Forming

  9. Produk Vaccum Forming

  10. Produk Vaccum Forming

  11. Vacuum Forming • Pressure Forming • Plug-Assist Forming • Reverse Draw Forming • Free Forming • Drape Forming • Snap-Back Formimg • Matched Die Forming • Mechanical Forming • Blister Pack & Skin Pack Proses-Proses Thermoforming

  12. Equipment

  13. ROTATIONAL MOLDING

  14. CASTING

  15. COMPRESSION & TRANSFER MOLDING

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