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Supporting Manufacturing Leadership Through Sustainability

Supporting Manufacturing Leadership Through Sustainability. E3: Economy, Energy, and Environment. What is E3?. A model for collaboration among manufacturers, utilities, local government, and federal resources intended to: Invest in local communities

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Supporting Manufacturing Leadership Through Sustainability

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  1. Supporting Manufacturing Leadership Through Sustainability E3: Economy, Energy, and Environment

  2. What is E3? • A model for collaboration among manufacturers, utilities, local government, and federal resources intended to: • Invest in local communities • Address energy and sustainability challenges • Provide valuable technical training and assessments • Enable economic growth 2 2

  3. E3 Leverages 3Cs Coordinationbetween federal agencies and local officials Collaborationbetween SMEs, utilities and government resources Continuationof sustainable practices to foster continued growth and return on investment 3 3

  4. Federal Agencies Federal Programs 4 4

  5. E3 MODEL: Federal Programs Working Together with Local Communities Who is involved in E3? ECONOMY: ENERGY: ENVIRONMENT: Green Suppliers Network (GSN), an EPA and MEP partnership and EPA’s Climate Leaders (CL) program DOC’s NIST Manufacturing Extension Partnership (MEP); SBA financing; DOL skills training DOE’s Save Energy Now(SEN) program COMMUNITIES: Large and small manufacturers, utilities, local government, and other municipal authorities Large and Small Manufacturers -Local Government -Other Municipal Authorities -Utilities 5 5

  6. Benefits for Manufacturers • Cost Savings • Significant cost savings as a result of increased process efficiencies and reduced waste • Profitable sustainability practices • Increased Competitiveness • State-of-the-art sustainable business practices • Technical support to drive entry into new markets • Job creation and retention • Access to Technical and Financial Resources • Additional funding through federal and state programs • Enhanced skills and capabilities for workers 6 6

  7. Benefits for Communities • Economic Growth • Improved competitiveness of existing manufacturers • Enhanced ability to attract new business • Increased manufacturing jobs or job retention • Trained workforce with skills for a sustainable economy • Progress toward Environmental and Climate • Change Goals • Catalyze meeting local government’s environmental and climate change goals 7 7

  8. E3: Columbus, Ohio • Pilot Update: • 6 pilot facilities: • Central Ohio Welding • G & J bottling Co. ( A Pepsico company) • Hirschvogel, Inc. • Crane Plastics • ArchelorMittal • TimberTech • Technical assessments completed October 2009 • Each assessment includes 3 to 4 days on-site • Facilities invited to join pilot program based upon utility review of rate-payers • 3 additional facilities to participate in pilot extension 8 8

  9. E3 Interrelationships 9

  10. Preliminary improvements quantified Energy cost savings: $1,716,288 Environmental savings $1,909,538 Economy savings (lean) $496,378 Capital Jobs 35 Water pollutants avoided 257,000 pounds CO2 emissions avoided 23,161 tonnes SOx Reduction 207 tonnes Solid waste reduction 24,000 pounds Improvements implemented $237,873 10 10

  11. Energy Savings System Analysis • Electrical • Lighting • Motor Drive • Fluid Flow • Compressed Air • Steam • Process Heating • Process Cooling • Heating, Ventilating and Air Conditioning

  12. Annual Energy Savings from Six Plants $1.7 M/yr 1.4 years

  13. Fraction Energy Savings from Six Plants 22% 1.4 years

  14. Annual CO2 Savings from Six Plants 21.8 kT/yr 1.4 years

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