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Drop Dead Design Review Three

Larry Kreger JD Miknis Lance Hagerman Nicole Szekeres Josh Matz. Jennifer Zechman Jared Cohen Gene Walsh. Drop Dead Design Review Three. Engineers. Business Affiliates. Today’s Agenda. Product Design Production Plan Status of Materials, Tooling, and Fixtures Delivery Schedules

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Drop Dead Design Review Three

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  1. Larry Kreger JD Miknis Lance Hagerman Nicole Szekeres Josh Matz Jennifer Zechman Jared Cohen Gene Walsh Drop Dead Design Review Three Engineers Business Affiliates

  2. Today’s Agenda • Product Design • Production Plan • Status of Materials, Tooling, and Fixtures • Delivery Schedules • Questions Answered • Conclusion

  3. Product Design • Dowel Rod • Connector • Hardware • Through Rod • Plastic Body • Stickers • Propellers

  4. What Resources? CNC Machine Vacuum Plate Tooling 1/8 in end mill 5/8 end mill for holes 3/8 end mill for bracket holes Production Plan • When? • Will start machining when vacuum plate is ready

  5. Best case CNC machine Vacuum plate 100+ inches per minute 4 hours Including 2 hour set up (loading/unloading) Production Plan How Long? • Worst case • Band saw • Use of template for outline pattern • 17 hours • Including set up

  6. Body 4 to 17 hours Stickers Printing time of 2 hours Application time 2 hours Assembly to Body 2 hours Through rod Propellers End caps Total time is 10 to 23 hours Production Plan Work Content

  7. Order Schedule Already ordered Plastic Sheets on November 8 Stickers on November 14 Will order Hardware on November 19 Dowel Rods on November 19 Propellers to be determined Delivery Schedule Already Delivered Plastic Sheets on November 12 Expected Delivery Stickers on November 19 Hardware on November 26 Dowel Rods on November 26 Propellers to be determined Status of Materials, Tooling, and Fixtures

  8. Make Schedule Assume vacuum plate is done by November 28 Machine Thursday, November 29th starting at 8:00 AM Assemble November 29th through December 4th Ready to ship December 5th IF VACCUM PLATE WILL NOT BE DONE BY 28th Band saw starting the 27th 4 hours machining each morning (Nov. 27 – Dec. 3) Assemble November 27th through December 4th Ready to ship December 5th Status of Materials, Tooling, and Fixtures

  9. Product Arrival Earliest arrival of subassemblies by November 27th All finished products completed December 4th Packaging Use Mail Boxes Etc Boxing with Packing Materials Included with Shipping Cost P.O.D. Shipping starts December 5th All Products shipped by December 7th Delivery Schedule

  10. Leg Material No longer made from Foamies and spool Propellers made of highly durable nylon Leg Geometry Use of true leg geometry would be disproportional to body size Fastener Oversized Found smaller fastener at Houts True Running Motion Escape mechanism too complicated for mass production Licensing Issues Applied accurate logos to product from office of licensing Approval pending Questions Answered

  11. Bill of Materials • Materials: • One ¼ inch dowel rod for post:---------$0.25 • One post connector:--------------------$0.90 • One 6 inch piece of copper tubing:-----$0.29 • Two plastic spools:--------------------$0.40 • Two end caps:--------------------------$0.83 • One plastic body:----------------------$0.97 • 4 Foamies legs :-----------------------$0.19 • Two body stickers:---------------------$3.60 • 3 Spacers:-----------------------------$0.69 • Packaging------------------------------$0.11 • Manufacturing/Labor--------------------$0.44 • Grand Total--------------------$8.67

  12. Gantt Chart

  13. Conclusion • Feasible Design • Profitable • Positive Market Surveys

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