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LED Traffic Lights 4000. Adan Corral, Chris Brauweiler, Antonio Porto. ECE445 – Senior Design Project. Group 3. April 30 th , 2010. LED traffic lights are “too efficient” Incandescent bulbs produce much more heat Solve the problem and maintain energy savings. Introduction.
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LED Traffic Lights 4000 Adan Corral, Chris Brauweiler, Antonio Porto ECE445 – Senior Design Project Group 3 April 30th, 2010
LED traffic lights are “too efficient” Incandescent bulbs produce much more heat Solve the problem and maintain energy savings Introduction *http://www.impactlab.com/2009/12/17/led-traffic-lights-causing-more-accidents/
Features Design Hardware Software Testing Improvements Actual Engineering Solution Outline
Keeps snow from accumulating on traffic lights Maintains energy savings over conventional bulbs Low-cost Easy implementation Low maintenance Benefits
Solar panel to minimize operating costs Grid as a back-up Autonomous System can control several light bars Long lifetime Features *http://www.msnbc.msn.com/id/34436730/ns/us_news-life/
Temperature data Snowfall rate Assumptions
Design Heating Element Power Management Energy Storage/Collection Detection Control
Design - Defrosting Nichrome (heating element) Glass plate 36 gauge ( )
Design – Power Management • Solar panel / battery interaction • Charge Controller • Sources of power: • Battery (11.6 – 13.0Vdc) • Grid (12.6Vac, 10.3Vdc)
Design – Power Management • Switching between battery and grid • Controlled through an inverter
Design – Battery *Masters, Gilbert M. Renewable and Efficient Electric Power Systems
Design – Battery *Masters, Gilbert M. Renewable and Efficient Electric Power Systems
Design – Battery • Average (expected) current with Nichrome on:
Design – Solar Panel • Power Consumption: • Power Production: • 3 hours of full solar insolation • At least 14.5V
Testing – Power Consumption • The measured power consumption is: • Energy consumption in a 14hr period:
Testing – Solar Panel • 10Ah battery boost charged in ~45min @ 3.5A
Testing – Temperature Sensor *From LM235 Datasheet
Testing -Detection • Nichrome On: .420V • Nichrome Off: .440V
Cost Analysis • Fixed costs (significant contributions only): • Panel + battery + PIC + Transformer + Charge Controller = $408 • Variable costs (significant contributions only): • 5ft Nichrome + Photodiode + Transistor + (1/3) Multiplexer = $4.30 • Can be reduced significantly with “all grid” implementation
Use of relays to control Nichrome Simpler microcontroller Increase power capabilities Improvements
All grid solution Expand to service entire intersection More Nichrome Real World Implementation
Cost of all grid solution: Fixed: ~$25.00 Variable: ~$5.00 Cost to service 12 bar intersection (36 lights): $205.00 Cost using air scoops ($20.00 ea): $720.00 Real World Implementation *http://www.ledsmagazine.com/news/7/1/4
Prof. Scott P. Carney Ms. Christyn Collum Mr. Juan Medina Prof. Emerson D. Nafziger Parts Shop and Machine Shop Staff Mr. Ali Bazzi Mr. Kevin J. Colravy Acknowledgments