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Lean Overview

Lean Overview. Coastal Printing Continuous Improvement and Flex Program. Coastal Printing Continuous Improvement & Flex Program. Our CI&F Program will be based on the lean manufacturing process We will phase it into production and into the front office over the next four weeks

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Lean Overview

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  1. Lean Overview Coastal Printing Continuous Improvement and Flex Program

  2. Coastal Printing Continuous Improvement & Flex Program • Our CI&F Program will be based on the lean manufacturing process • We will phase it into production and into the front office over the next four weeks • We will spend time training together first so that when we do roll this out to the rest of the company we will speak with one voice

  3. How others see it A printers story Lean printing – what other say

  4. What is Lean

  5. Value vs. Non-Value

  6. Value vs. Non-Value

  7. Value and Waste defined

  8. The starting point Why Companies start to use Lean

  9. The Building Blocks

  10. Where we start The building Blocks More accurately – the foundations • 5S • Standardized work • Visual Controls • Plant Layout • Teams &Value Stream Mapping

  11. The Foundations

  12. Five S • Sort • Set In Order • Shine • Standardize • Sustain

  13. The Foundations

  14. Standardized Work • This is another way of saying: • Standard Operating Procedures (SOP’s) • The difference here though is that when the SOP is made a time is recorded for every stage of the task. • Once Standardized Work is created for ALL aspects of the company then real improvement can begin as only when you have a starting point can you move from it. • And only when you have measurements can you compare future improvements

  15. The Foundations

  16. The Foundations

  17. The Foundations Teams & Workplace practices

  18. The Journey Begins • What do we do now? • What training do we need? • Who does what? • Which building block comes first?

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