ThyssenKrupp System Engineering

1. ThyssenKrupp System Engineering Drauz Nothelfer I Krause I EGM

2. ThyssenKrupp: Focused Industrial Group With Two Pillars ThyssenKrupp Sales 53.4 billion € • EBT 3.128 million € • 199.000 employees Stainless International Elevator Services SteelEurope SteelAmericas Materials Services Elevator Technology Plant Technology Components Technology Marine Systems TK Steel Europe • Steel Europe • Processing CSA Compass Nirosta AST NewStar Mexinox Stainless International SKS VDM Metals Services Special Services Industrial Services CENE SEAME AMS AP ES/PBB Accessibility Uhde Polysius Fördertechnik System Engineering Transrapid HDW BVN BVSS Rothe Erde Berco Camshafts Steering Forging Group Bilstein-Gruppe Waupaca Division Materials Division Technologies Umsatz 2007/08; Mitarbeiter: 30. Sept. 2008; gerundet

3. ThyssenKrupp System Engineering - Organization ThyssenKrupp System Engineering Bernd Becker (CEO) Uta Anders (CFO) Martin Hilbig (CHRO) Bernd Becker (CEO) Uta Anders (CFO) Krause / EGM Testing Solutions Peter Kohlwig Krause Assembly Systems Jean-Luc Guyon Drauz Nothelfer Body-in-White Josef Görgen Drauz Nothelfer Forming Dies Josef Görgen Drauz Nothelfer Part Production Bernd Becker • Engine testing • Transmission testing • Axle testing • Measuring machines • Engine assembly • Transmission assembly • Axle assembly • Body-in-White • Final assembly • Tools & Dies • Prototypes • Body assembly • Hydroforming 3 Brands, 4 Continents, 11 Countries, 4000 People, 800 million € Sales

4. Motor / Transmission / Axles Turnkey solutions for test systems End of Line Test bench Test areas Complete test areas Component testing and integrated quality assurance (IQA) • Function & NVH test bench • Engine • Transmission • Axle • Dimensional measuring • Part control • Leak test • ect. Division Testing Solutions • Measuring computers • Decentral measuring electronic DME • Programmable measurnig electronic PME • Sensors • Laser Measuring technology Hardware Measuring technology Software UPS 32 Extensive test applications UMS Dimensional measurement and IQA Service • Simultaneous Engineering • Training • Production support • Retools • Maintenance • Spare parts • etc. Satisfied Customers Are Our MotivationTesting Solutions – Product Range

5. Test bench for dual clutch transmission • Function test (mechanical, electrical) at nominal speed and torque • Noise vibration harshness (NVH) • Park pawl test • Determination of clutch characteristics • Diagnosis of TCU and CAN bus simulation Test bench for differential • Combined NVH and balancing with up to 40 % reduction of investment costs • Initial breakaway torque, drag torque, ratio test, differential test • Noise vibration harshness (NVH) • Balancing of pinion flange Division Testing Solutions Test bench for Diesel engines • Engine function test (mechanical, electrical) in unfired, torqued mode • Engine mechanic test (crank – cam shaft) • Common Rail Test with max. system pressure • NVH test • Test of engine sensors and actuators Satisfied Customers Are Our MotivationTesting Solutions – Selected References

6. Engine / Transmission / Axle Assembly Turnkey Powertrain Assembly Systems Assembly Systems Manual Stations Automatic Stations Complete assembly systems for engines, transmissions and axles including measuring technology and testing solutions from one source • Highly flexible • Ergonomically designed • Modularly extendable • Assembly operation • Tightening and press-in operation • Sealant application • Measurement and adjustment Division Assembly Systems Pallet Systems (Pallet, Adapter) Service Transport Systems Service • Simultaneous Engineering • Instruction/Training • Production attendance • Modifications • Maintenance • Spare parts • Friction roller conveyor • - horizontal • - vertical • - up to max. 2000 kg • Flex link conveyor(KSR) • Components (modular) • IMS+ • Multi-adapter system • - flexible use • - modular design Why the Total Is More Than the Sum of Many PartsAssembly Systems – Business Activities

7. Volvo Car / Fully automatic Cylinder Head Assembly Renault / Semi-automatic Engine Assembly System • Standardized stations • Different cylinder head versions on one assembly line • Space allowance for integration of additional product variations • I3-I6 cylinder • Flexible ergonomically designed manual work stations • Adapter/pallet concept for further engine types prepared • Output up to 300.000 engines/year • Ideal for “low cost” locations Ford Commonality / Global System Supplier for 10 Assembly Lines Navistar / 12.4 L I6 Truck Engine • Flexibility: In-line 4-cylinder up to V12 engine • Modular concept • Output: 10.000 up to 500.000 engines/year • Automatic assembly line for engine, cylinder head and final dress • Automatic valve-lash adjustment • Automatic engine function test and leak test Division Assembly Systems Volkswagen Double Clutch Transmission GM Automatic Transmission • Overall responsibility for complex controlled processes • Early fault detection • Optimal work station layout • Fuel-saving future technology • Highly automated assembly and test facilities for 5 worldwide production locations • Same quality at all locations • Global project management by utilization of 5 TK Krause locations Why the Total Is More Than the Sum of Many PartsAssembly Systems – Selected References

8. Car Body Manufacturing Hemming technology Framing Laser application Turnkey Digital factory Service • Upgrade/Relocation • Plant optimization • Spare part service • Training Turnkey, customized body-in-white plants Virtual process safeguarding at an early stage • Framing stations up to 8 models • Robot framing • Brazing, cutting, • welding • Remote welding • Tabletop hemming • Roller hemming • Hem dies Planning – Virtual Safeguarding – Project Management - Commissioning - Service Division Body-in-White Turnkey Sealer applications Marriage systems Window assembly systems Module assembly syst. General contractor for complete final assemblies • Manual and automated • systems • Roller technology • Marriage assembly systems • Chassis equipment • Wheel assembly Semi- and fully automated glass gluing and flange seal assembly e.g. for bumpers, cockpit, frontend and center console Final assembly technology How the Fascination With Car Design And Structure Is EmbracedBody-in-White – Business Activities

9. Mercedes C-Klasse / Remote laser welding Shanghai VW Santana 4000 • Industrialization of remote laser • welding • Supplier for remote laser cell doors • equipment in Sindelfingen and • South Africa • Body equipment closures • Planning in Germany, local pro- • cessing • > 40% local rate Opel Meriva /Doors and side panel Renault Logan Brasilien / Marriage • System partner doors (tools and • bodyshop) and side panel for • Zaragoza plant • Quality responsibility for door • module • 5 models, cycle time 55 sec. • Engineering in Germany • Co-operation with local suppliers • Local design and commissioning Division Body in White VW Golf V / Side panel Audi A4 / Door sealer application • Realisation of side panel equip- • ment in Wolfsburg, Brüssel and Mosel • Processing via all German Drauz • Nothelfer sites • 3 sites: Ingolstadt, Neckarsulm, • Changchun • Use of the Drauz Nothelfer plate • technology for the application of • door sealings How the Fascination With Car Design And Structure Is EmbracedBody in White – Selected References

10. Tools for serial production Prototypes Tools - Components – Fixtures - Assemblies Tools for outer body parts and structure – all materials Division Forming Dies Tryout Engineering Purchasing Matching Innovations Service Simultaneous Engi-neering, method planning, design Individual operations/ value-added levels up to full outsourcing worldwide Quality attainment of own and supplied tools From individual components to o.k. assembly, respecively o.k. car body e..g. digitalization,laser hardening/ cladding, lean tooling standards Preventive mainte-nance/maintenance, spare part management System responsibility for assemblies up to complete bodies hand in hand with the division body-in-white How To Form QualityForming Dies – Business Activities

11. Opel Corsa / System partner doors Audi Q5 / High strength steel expertise Ford Galaxy / Side panel • System responsibility door assy. • Inhouse manufacture outer skin • and inner panel • Sourcing in Eastern Europe and • Asia • Manufacture and tryout of side panel • tooling for Genk BMW X5 / General contractor for about 700 tools • Planning and consultation regar- • ding components • Prototypes with production intent • Worldwide supplier management • Tryout in press shop • Integration of all TKDN sites in • Europe and North America • 14 die sets e.g. longitudinal carrier axle support • High strength dual phase materials e.g. DP 600, up to 2mm thickness • High quality requirements Division Forming Dies Fendt Jaguar XF / Closures as system supplier • Consultation regarding component • engineering • First sample parts • Prototype tooling • Small-series tooling • Welding equipment • Laser cutting equipment • Material aluminium / steel • Responsibility for doors, bonnets • and tailgates/hatchbacks as assy. • Development tooling • Sourcing China How To Form QualityForming Dies – Selected References

12. Hydroforming (IHU) Part Production Division Part Production • Manufacture of low-weight and high-strength hydroforming parts for ultimate stress • Manufacture of IHF tooling in own tool shop • From individual assemblies up to complete body in steel or aluminium • Planning, design and commissioning of equipment and tooling by body-in-white and forming dies division • Support in Simultaneous Engineering Many of our competencies join in productionPart Production – Business Activities

13. Lamborghini Gallardo Coupe and Spider / Complete body Behr / Cage for heat exchanger in IHF • Aluminium bodyframe construction • Small series manufacture, about 10 bodies per day • Outer skin expertise • Simultaneous Engineering • Material high-grade steel • Different cages from one modular • tool • Multi-part production • Close limit inside component Mercedes S-Klasse / Main floor Audi Space Frame ® / different IHF parts A8, TT, R8 • Material steel • Highly automated manufacture with 400-500 assemblies per day • Successful trials with Bondal plates • Material aluminium • Serial components and equipment • Patented sealing process for multi- • chamber extrusions • Total forming process inhouse Division Part Production Porsche 911 und Boxster / Back panel lower for spare wheel Porsche 911 / water tube IHF • Material steel • Manufacture of 150-200 assemblies per day • Material aluminium • Serial components and equipment • Manufacture of about 160 • assemblies per day Many of our competencies join in productionPart Production – Selected References

14. Products and Services along the Automotive Value ChainDrauz Nothelfer I Krause I EGM Drauz Nothelfer Krause and EGM

15. From Concept to Realization Selected References Airbus A350XWB Program Simultaneous Engineering for automated production equipment of • Outer Wing Box • Center Wing Box • Vertical Tail Plane • Horizontal Tail Plane • Process Planning and Simultaneous Engineering • Management of complex turn-key assembly system projects as general supplier • Design and commissioning of customer-oriented optimized modular assembly equipment • Implementation and combination of proven production and assembly technologies • Development and use of advanced joining and testing technologies Boeing 787 Finishing of CFRP tools for front spar and front spar bond assembly Airbus A400M Design, manufacturing and delivery of the inner and outer flap rack Airbus - Next Generation Flaps Development and Build of audit cells for automated testing of integrated CFRP flaps Automation and Assembly Competence for AerospaceNew Business Unit Aerospace

16. Global Company - Local Presence Subsidiaries Service branches Commercial agencies

17. Project-oriented organization structure with Standardized, modular solutions to the advantage of our customers Utilization and expansion of world-wide low-cost production locations • short decision-making channels • minimum number of interfaces • short reaction time • high degree of customer orientation • cost reduction • quality increase • high system uptime • short delivery time • reduced maintenance and spare parts expenditure • high degree of reuse for modifications/extensions • Americas: USA, Mexico, Brazil • Eastern Europe: Poland • Asia: China • cooperation with local partners ThyssenKrupp System Engineering - Philosophy

18. ThyssenKrupp System Engineering - Customer References America Europe Asia/Australia

19. Recent Awards Certificates • Ford - Q1 Award • Best Factory Award • County of Saxonia Price for Quality • BMW – “7-series Partner” • GM - Supplier of the Year: Body Shop Equipment & Service • VW - Global Supplier Award • S-VW - Golden Prize for Best Commercial Performance (China)‏ • Ford / Jaguar - Reliability & Maintainability compliment • DIN EN ISO 9001:2000 Quality Management System • IQNet ISO 9001:2000 International Certification • Network for Quality Management System • VDA 6.4 Quality Management System for production equipment • TS 16949 Quality System Management for the parts supply into the automotive industry • DIN EN ISO 14001 Environmental Management Awards and Certificates

20. Site Map Detroit, MI - Auburn Hills Sales & Service Sites - Janesville, WI: 232 sqm - 14 employees - Huntsville, AL: 836 sqm - 13 employees - Greer, SC: 520 sqm - 5 employees 12,600 sqm 213 employees Querétaro, Mexico 3,600 sqm 89 employees Selected References GETRAG RDM 646Combined Balance & NVH End-Of-Line Test Stand for Rear Axles Ford D3XEngine Assembly on a convertible & globally common system architecture GM 6RTransmission Sub-assembly, Assembly & Test for Europe, Mexico and the U.S. Chrysler Sebring Decklid Assembly Cell with Lazer Brazing Freightliner P3 Turnkey Bodyshop for Aluminium Cab, Saltillo, Mexico BMW X5 Engineering, Sourcing, Matching and Launch management Testing Solutions Assembly Systems Body in White Forming Dies TKSE is well established in North AmericaNAFTA Region Overview - 40 yrs experience, 5 Sites, 100 Mio. $ Sales, 370 Employees

21. Site Map ThyssenKrupp System Engineering (Shanghai) Co., Ltd Gaodong Facility (Northeast of Shanghai) - 1400 sqm in total - 25 direct employees - 20 contractors Sales and Service Sites in India, Korea and Japan Commercial Agencies Selected References Tata Small Car Engine Function Test (India) VW TS Transmission Assembly Line (China) KOEL Transport system, pallets and verification stations (India) S-VW Fabia Framing and Closure weld lines (China) Tata ACE Minitruck Engineering and Turn-Key Bodyshop (India) Opel Meriva New Sourcing of door dies (Korea) Testing Solutions Assembly Systems Body in White Forming Dies Fast Growth in Asia Far East Region Overview

22. Site Map Selected References Testing Solutions ThyssenKrupp Production Systems Ltda., Sao Paulo, Brazil - founded in 1973 - 40 Mio. € Sales - 125 employees - 15.000 sqm shop floor - 35.000 sqm in total FIAT Fire Motor Engine function test, Belohorizonte, Brazil Assembly Systems VW power train EA-111 Powertrain line, São Carlos, Brazil Filial Site in Buenos Aires, Argentina Body in White Mercedes Class C coupé and Class A Turn-Key Bodyshop, Juiz-de-Fora, Brazil Ford Truck Chassis line, São Bernardo, Brazil VW new Gol family Turn-Key Bodyshop, Taubaté and Anchieta, Brazil Top League of South American Production Equipment SupplierSouth-America Overview