2000 Series Operational Training

1. 2000 SeriesOperational Training

2. Foam Tank Line Strainer Check Valves Flow Meter Electronic DirectInjection Proportioner 2000 Series Water Tank Multiple Discharges Water Pump

3. Discharge Labels • Discharge handles and/or gauge plates are labeled “FOAM” if they can flow foam.

4. Digital Display Operation • Digital display reads “Hypro” upon initial power-up • System defaults to “ON” mode when engine is placed into pump • “ON” light illuminates

5. Digital Display Operation • Open foam discharge • Displays solution volume • “ON” light blinks when foam pump runs • To disarm system push red “FOAM” button • “ON” light turns off • System still functions as flow meter

6. Water flow in GPM Total gallons of water flowed Foam concentrate injection percentage Total foam concentrate injected Digital Display Information

7. Digital Display Operation • Water flow display • Push “SELECT” button and total volume of water discharged is displayed • Gallons, liters, imperial gallons

8. Digital Display Operation • Push “SELECT” button to enter “%” mode • Displays default injection percentage • “PA” Single tank system (“UP” or “DOWN” button will override default setting)

9. Digital Display Operation • Push “SELECT” button to enter “TOTAL FOAM” • Displays total concentrate injected

10. Digital Display Operation • Enter “INJECTION PERCENTAGE” from any mode • Press either “UP” or “DOWN” button momentarily to display current percentage setting • Hold either button for two seconds to change setting accordingly

11. Total Water % Total Foam System Reset Push both buttons while in desired mode to “0” out totals or return to default %

12. System Reset • Foam Manifold • Release pressure from foam manifold

13. Safety Features

14. Low Foam Display • “Lo.Con” display • Selected foam concentrate tank is getting low • Add concentrate within two minutes or… • “no.Con” displays • Concentrate pump shuts off • Add foam concentrate • Push “FOAM” button to restart

15. Exceeding Foam Injection Rate • “HI.FLO”display • Occurs when water flow exceeds the foam pump capabilities of meeting chosen concentrate injection percentage

16. Digital Display Operation • Simulated flow • While in “FLOW” mode, push both lower buttons simultaneously • Three bars on left indicate manual mode • Pushing red “FOAM” button will turn foam pump on/off • Pump injects to simulated flow default setting

17. System Air Purge • Enter “SIMULATED FLOW” • Turn injection valve from “INJECT” to “CAL/FLUSH” • Push red “FOAM” button on display to start foam pump

18. System Air Purge (cont.) • Run until concentrate flows steady out of dump line • Push red “FOAM” button to stop pump • Turn injection valve to “INJECT” • Exit “SIMULATED FLOW”

19. System Air Purge (cont.)

20. Power-FillFoam Tank Refill System

21. Power-fill System • To refill foam tank • Remove Cap • Securely attach pick-up hose to refill inlet • Place pick-up hose into foam container

22. Power-fill System • To refill foam tank • Turn the refill/flush valve counterclockwise to the stop for the refill position

23. Power-fill System • Auto fill • Push the “Green” Auto button once. • The pump will start filling the foam tank. • The Green light will flash while the pump is in operation • When the foam tank is full, the Green light is solid and the pump will stop.

24. Power-fill System • Manual fill • Push and hold “Red” Manual button. • The pump will start filling the foam tank. • The Red light will be solid while the pump is in operation • When the foam tank is full, the Green light will illuminate. • Release Red button

25. Power-fill System • Flush Operation • Turn the refill/flush valve clockwise to the stop for the flush position. • Place pick-up hose into bucket of clean water.

26. Power-fill System • Flush Operation • Push and hold “Red” Manual button until discharge fluid from flush drain line is clear. • Release Red button

27. Trouble Shooting

28. Service & Maintenance

29. Daily Checkout • Check foam tank level • Check foam “On-Off” valve is in ON Position. • Check that light under “FLOW” is illuminated and flow meter states “0” when master in on. • Light under ON should be illuminated. Press red button to turn unit OFF. Press again to turn unit back ON.

30. Weekly Checkout • Inspect wiring, hoses, flow meters and connections for tightness, corrosion, leaks and/or damage. • Check foam pump 30W non-detergent oil level with dipstick or sight level. • Clean foam strainer. • Flow foam concentrate into container checking operation of simulated flow.

31. Foam pump • Oil level dipstick location

32. Foam Concentrate Strainer • Close valve in foam concentrate supply line to service strainer

33. Foam Concentrate Strainer • Locate and remove strainer

34. Foam Concentrate Strainer • Flush out with clean water • Check gasket • Reinstall • Do not over tighten

35. Foam Pump Maintenance • Clean top of the foam pump to prevent oil contamination

36. Foam Pump Maintenance • Remove black dipstick located on top of pump

37. Foam Pump Maintenance • Check oil level on dipstick or • Check oil level in pump sight glass

38. Foam Pump Maintenance • Hypro Oil Recommended • Special agents prevent: • Scuff & wear • Moisture • Oxidation • Foaming • Rust • Use 30 wt non-detergent oil in emergency

39. Semi-Annual Checkout • Remove paddle wheel sensor from foam plumbing and clean with Lime-A-Way or similar cleaner.

40. Got Foam? (the cliff notes) • Foam • Engage pump • Foam System automatically activates. • Open any discharge labeled “FOAM” • If foam is not desired, press “Red” button on FoamPro Flow meter , system is disarmed. • Refill • Attach pick-up hose and place into container. • Activate refill pump. • Flush system • DO NOT allow refill pump to run without foam or water.

41. Enjoy your foam!