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Series 2000

Series 2000. Industrial Measurement & Control. Series 2000 One Range - All Solutions. Temperature control and indication. Program & atmosphere control. C O N T R O L L E R S. Valve positioning controllers. Flow and pressure control. Process control and indication. I N D I C A T O R S.

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Series 2000

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  1. Series 2000 Industrial Measurement &Control

  2. Series 2000 One Range - All Solutions Temperature control and indication Program & atmosphere control CONTROLLERS Valve positioning controllers Flow and pressure control Process control and indication INDICATOR S

  3. Discrete controller markets & applications MINATURE GENERAL PURPOSE PROGRAMMER, ADVANCED CONTROLLERS Series 2000 2100 2200 2400 PreviousGeneration Heat treatment Furnaces Simple heating & cooling Small ovens, chillers Injection moulding Semiconductor Crystal growing Diffusion M.B.E Ceramics & bricks Dryers Kilns Glass Melting Forehearths Lehrs Food & brewing Blending, baking Refrigeration Fermentation, Pasteurisation Plastic & rubber Solid extrusion Wire coating Film extrusion, Pipe extrusion Aerospace & automotive Carburising furnaces, creep testing Environmental chambers, Autoclaves, Engine test beds, Infra-red paint drying Heating & ventilation Gas burner & boiler control Chemical and Pharmaceuticals Reaction vessels Fermenters Pressure, flow, level, PH

  4. Series 2000 concept All popular DIN panel size formats CONTROLLERS Scalable range of control solutions Custom configurable Single, consistent user interface style INDICATOR S Best in class control performance Consistent mechanical design Range of communication protocols supported

  5. Series 2000 controller family DINpanel size Key Features 1/32 1/16 1/8 1/4 Compact Controller/ Alarm functionsFixed build Logic & Relay Simple timer 2100 Dual display Modular build CommunicationsAnalog output Valve positioner Simple timer 2200 Plug-in modules Dual PV input ProgrammerRun/ Hold & Auto/ Manual key CommunicationsAnalog output Valve Positioner (w feedback) Cascade & Ratio control 2400

  6. Series 2000 controller mechanics 2100 2200 2400 DIN Panel sizes 1/32 & 1/16 1/16, 1/8 & 1/4 1/16, 1/8 & 1/4 Case depth 103mm 103mm 150mm Front panel sealing NEMA 4X, IP65 NEMA 4X, IP65 NEMA 4X, IP65 Display Single Dual Dual Modularity Fixed build Two output modules+ 1 comms option Three I/O modules+2 comms options Additional function keys Auto/ ManualRun/ Hold

  7. Series 2000 control 2100 2200 2400 Control modes On/ Off, PID On/ Off, PID On/ Off, PID Sampling Rate 4 Hz 9 Hz 9 Hz Measurement resolution 2uV 2uV 2uV Control outputs Heat/ Cool(time prop only) Heat/ Cool (time prop+analog), Valve position Heat/ Cool (time prop+analog), Valve position with feedback Cooling Algorithms Linear Linear fan, Water, Oil, CO2 Linear fan, Water, Oil, CO2 Auto tune functions One shot One shot One shot, Adaptive Power feedback Advanced control Power feedback, Ratio/ Cascade control, Gain schedule

  8. Series 2000 controller I/O 2100 2200 2400 PV Inputs 1 Universal(mA, mV, V, 2 wire resistance) 1 Universal(mA, mV, V,3 wire resistance) 2 Universal(mA, mV, V, 3 wire resistance) Input linearization 10 sensor types+ custom polynomial 10 sensor types+ custom polynomial 10 sensor types+custom polynomial,8 point user calibration Control outputs 2, Logic, Relay 4, Logic, Relay (2A,10A), Triac, DC (mA, V) 4, Logic, Relay (2A,10A), Triac, DC (mA, V) Alarm/ event outputs 2, Logic, Relay 4, Logic, Relay, Triac 11, Logic, Relay, Triac Retransmission outputs 1 DC (mA, V) 2 DC (mA, V) 2 standard+ 1 Digital inputs 2 standard+ 9 Remote setpoint,Valve feedback DC (mA, V)Potentiometer

  9. Series 2000 controller communications 2100 2200 2400 Configuration comms Yes Yes Yes Communication channels 1 2 Protocols supported EI-Bisync, Modbus, Devicenet EI-Bisync, Modbus, Profibus PDS communication Output + Diagnostic, Slave setpoint retransmission, Output + Diagnostic, Master/ Slave setpoint retransmission, Analog communication Error, PV, Setpoint, Output power Error, PV, Setpoint, Output power

  10. Series 2000 controller alarms 2100 2200 2400 Number of alarms 3 4 4 Full scale,Deviation band,Loop break,Sensor break Full scale (high, low),Deviation (band, high, low),Loop break,Sensor break,Diagnostic Full scale(high, low),Deviation(band, high, low), Loop break,Sensor break,Diagnostic,Rate of change Alarm types Special functions Latching,Blocking Latching,Blocking Latching,Blocking,Delay

  11. Number of programsetpoint steps 1+ standby 2 2, 4, 16 Number of programs 1 1 1, 4, 20 (x 16 segments) Control functionality Ramp-rate control Ramp-rate control Ramp-rate control, Master/ slave synchronization Logic input functions Run,Reset Run,Reset,Hold Number of program event outputs Up to 8 Series 2000 controller timer & programmer 2100 2200 2400

  12. Series 2000 Indicating alarm units Temperature INDICATOR S Pressure/ Force Humidity Non-linear level Flow Process inputs (mA, V)

  13. Series 2000 Indicator family DINpanel size Key Features 1/32 1/16 1/8 Compact Instant accuracy measurement Fixed build Indicator or Alarm Red or green display option (2108i) 2100i High precision Instant accuracy measurement Modular build Communications Red or green display option Logic, relay and analogue outputs Dual PV input Transducer & transmitterpower supplies Tare and zero functions Maths functions (including ) 2400i

  14. Series 2000 Indicator mechanics 2100i 2400i DIN panel sizes 1/32, 1/16 & 1/8 1/8 Case depth 103mm 150mm Front panel sealing NEMA 4X, IP65 NEMA 4X, IP65 Display color Green (Red option 2108i only) Red/ Green options Modularity Fixed build Three I/O modules + 2 comms options Additional function keys Alarm acknowledge (2808i only) Alarm acknowledge

  15. Series 2000 Indicator I/O 2100i 2400i PV Inputs 1 Universal(mA, mV, V, 2 wire resistance, 3 wire 2108i) 2 Universal(mA, mV, V, 3 wire resistance) Sampling Rate 4 Hz 9 Hz Measurement resolution 2uV 2uV Input linearization 10 sensor types+ custom polynomial 10 sensor types+custom polynomial,8 point user calibration Alarm/ event outputs 2, Logic, Relay 11, Logic, Relay, Triac Retransmission outputs 2 DC (mA, V) 1 (alarm acknowledge, keylock 2108i) Digital inputs 2 standard+ 9 Remote setpoint DC (mA, V)

  16. Series 2000 Indicator communications 2100i 2400i Configuration comms Yes Yes Communication channels 2 Protocols supported EI-Bisync, Modbus, Profibus PDS communication PV , Setpoint Analog communication PV, PV1 - PV2, Setpoint

  17. Series 2000 Indicator alarms 2100i 2400i Number of alarms 3 4 Alarm types Full scale(high, low),Deviation band,Diagnostic Full scale(high, low),Deviation(band, high, low), Diagnostic,Rate of change Special functions Latching Latching,Delay

  18. PDSIOTM- Pulse Density Signaling I/OA simple cost effective method • of transmitting analog, digital, control and • diagnostics information between two • instruments • • PDSIO Modes: • * Mode 1 - SSR Fault Indication • * Mode 2 - SSR Current Monitoring • * Mode 4 - Setpoint Retransmission • * Mode 5 - External CT SSR Current Monitoring

  19. PDSIO Mode 1 • Controller transmits a simple time proportional signal to the SSR (TE10S only) • SSR replies to the controller with a single message (LD.F) indicating a good or bad health situation for the load circuit

  20. PDSIO Mode 2 • Controller transmits a simple time proportional signal to the SSR (TE10S or Mode 2 PD/CTX only) Contactor transmitsLOAD CURRENT plus SSR FaultHeater Fault Shorted SSR Blown Fuse Broken Signal Open Heater wire Open Line Open SSR Controller transmits On demand Off demand

  21. PDSIO Mode 4 • Master controller (2400) transmits a setpoint value to the subordinate controller (2400 or 2200) • Subordinate controller tracks the setpoint and replies with a holdback request (2400 only) if it cannot stay within a specified tolerance limit

  22. PDSIO Mode 2 PD/CTX • Designed to be attached to a low DC control voltage inputmounted on a suitable heatsink • Diagnostics: RMS Amperage, Heater Fail, SSr Fail • Works with 2200 and 2400 series instruments • Drives an external zero voltage level switching SSR with up to 7mA, 5V level logic signal

  23. PDSIO Mode 5 PD/CTX • Monitors load current of any zero crossed fired load up to 100 amps • Works with all 1/8th and 1/4th DIN series 2000 instruments • Works with standard logic inputs, no extra hardware

  24. 2404 Furnace & Kiln Atmosphere Controller • ES0278 offers PID or VP control, 5 standard relay outputs, • optional Modbus or Profibus communications and an optional CO input • for continuous correction of the carbon potential calculation. • ES0209 offers PID Control, two module slots, and optional Modbus • or Bisync communications. • ES0288 offers the same features as • ES0209 with the option of Profibus communications. • Direct connection to most types of Zirconia Probes • Control of Carbon Potential, % Oxygen, or Dewpoint • CO or H2 compensation input • PID Control or PID on/off • Valve Positioning Control • Sooting and Probe Health Alarms • Probe Clean Output • Retransmission Output • Profibus or Modbus Communications

  25. Series 2000 FM Alarm Units • 1/32 Din, 1/16 DIN, 1/8 DIN, and 1/4 DIN • Independent Alarm Outputs • Customized Operator interface • Digital Input for alarm reset • EIA-485 Modbus RTU Communications • Simple front panel alarm acknowledgement and reset of alarms

  26. Series 2000 Config station • Used with iTools • Menu driven procedures • Allows rapid cloning of instruments • Configures all 2000 series instruments • Enables software features via hardlock

  27. What is iTools? • A next generation D2000 for Windows • Windows 95, 98 & NT • Supporting System Integrators, OEMs and end-users • Integrated OPC Server and Data logger • 2100, 2200, 2400, 2500, 2604, 2704 controllers • Supports D2000 Configuration Station • Custom linearizations

  28. iTools Functionality • Full parameter lists • Option to show ‘relevant’ parameters only • Live’ panel mimics • 2200, 2400 Cloning • User Wiring Editor • 2500, 2604, 2704 only • Simple Recipes • Cloning • Watch Window • All functionality available for both on-line and off-line configuration

  29. iTools Advanced Features • Itools OPC Explorer • Trending • Data Logging • DDE Server • OPC client/server architecture • SCADA integration, e.g. Wonderware, with no additional drivers • ActiveX components • User can build own views usingVisual Basic etc.

  30. Digital Communications Instruments are designed to be integrated into factory automation networks. Interfaces exist to provide easy integration with most popular SCADApackages andPLCs.

  31. Protocols • EI Bisync ASCII • Modbus RTU • Profibus DP • DeviceNet

  32. EI Bisync ASCII • Based on an Established Standard • Introduced in Eurotherm controllers in 1983 • Standard known as ANSI-X3.28 • Controls supports ASCII mode only - EPA uses binary • Always 7 Data Bits, Even Parity, 1 Stop Bit • Single parameter query • Transmission Technology • EIA-232/422/485 • Supported in Series 2200e • Available NOW

  33. EI Bisync ASCII • Terms • Address Consists of ‘Group’ and ‘Unit’ Number • 100 Different Addresses - 00 to 99 • 00 Typically Used for Configuration Mode • Mnemonics Identify Parameters Within Instrument • Typically 2 Letter Abbreviations - an ASCII code PV for process value SP for setpoint • Channel Numbers • Identifies separate logical units (controller) in a single instrument • Discrete controllers support optional ‘1’ • Control characters used to frame messages • STX, ETX, EOT, ENQ, ACK, NAQ • Data Formats • Free format - variable length with ETX delimiter • values returned as displayed on instrument (23.5, -9.3, 435) • Hex formats • Used primarily for status words & set parameters • value preceded by a > (>203E, >EB3A)

  34. Modbus Protocol • Modbus (JBUS) Defines a Digital Data Communication Protocol • Defined by Modicon specification PI-MBUS-300 • One Master and One or More Slaves • Single or multi-drop network is possible • Transaction Based Protocol • Request sent from Master, response returned by Slave • Each Slave Must Have Unique Address • From 1 to 247 • Responds only to request having matching address • Does not respond if Master’s CRC is invalid Master Device/Field Bus Addr 30 Slaves Addr 31 Addr 10 Addr 11 Addr 3 Addr 1 Addr 2 Addr 21 Addr 20

  35. EI-Bisync & Modbus • Transmission Protocol TIA/EIA-232-F, TIA/EIA-422-B, and TIA/EIA-485-A • Telecommunications Industry Association (TIA) • www.tiaonline.org • Defines Electrical Performance of a Network • TIA/EIA-232-F abbreviated to EIA-232 in Remainder of Presentation • TIA/EIA-422-B to EIA-422 • TIA/EIA-485-A to EIA-485

  36. EI-Bisync & Modbus • Eurotherm Provides Enhanced EIA-422 • Meets full Electrical Requirements of EIA-485 • 32 Instruments Supported per Network • Labeled as EIA-422/485 • EIA-422 or EIA-485 Recommended for Plant Installation • EIA-485 should be used for new installations where multi-drop capability required • EIA-422 provided for compatibility with existing Eurotherm instruments • Earlier Eurotherm Instruments used Different Terminal Marking

  37. New Products 2404f Profibus-DP PID Controllers Profibus -DP Direct connection to controller micro bus Windows Configurator

  38. VP(6) 390 RxD/TxD-P(3) 220 RxD/TxD-N(8) 390 DGND(5) PROFIBUS-DP • Transmission Technology • RS 485 transmission - DP or FMS • Baud rates from 9600 bits/sec to 12 Mbit/sec • One unique transmission speed for all devices on the bus • Series 2400 currently 1M5 maximum • Medium • Shielded twisted pair shielded copper cable • Or glass/plastic fiber optic • Network topology • Linear bus w/termination both ends - must be powered • Stub lines only when baud <1.5M • Up to 32 devices per segment • Repeater enables up to 127 devices • More than 3 repeaters in series not recommended • Plug Connectors • DB-9 preferred - 9-pin D sub plug • Switchable bus termination available

  39. PROFIBUS-DP • Maximum cable length • Depends on transmission speed • Shielded twisted pair cable type Belden (belden.com) 3079A or 9182 recommended

  40. GSD File Editor

  41. Device Net 2200e PID Controllers

  42. DeviceNet • What is DeviceNet? • A simple low-cost industrial networking solution • Based on CAN (Controller Area Network) • Developed by BOSCH for the European automobile market • Reduces cost & time to wire and install automation devices • Provides interoperability of ‘like’ devices from multiple vendors • Provides power to attached devices • Statistics • Over 10 Million chips shipped in ‘96, 122 Million forecast in ‘00 • Over 320 DeviceNet products • Stopped giving out node counts this year - it’s a lot • Managed byODVA (Open DeviceNet Vendor Association, Inc.) • An Open Network standard • Manages the DeviceNet specification • Supports the worldwide growth of DeviceNet • More than 285 members • www.odva.org

  43. DeviceNet • Maximum cable length • Depends on transmission speed • Shielded twisted pair cable type Trunk Line Dropline Tap

  44. New features, releases and development

  45. 2100 • All models now using indicator/ controller V1.43 firmware • New Ramp dwell timer function • User calibration 2200 • Latest firmware version V3.03 • DeviceNet communication option (D2N) • Full advanced load diagnostics, Mode 2 and Mode 5 PDSsupport in all models, (2416 mode 2) • DC retransmission option • Simple 2 segment timer/ programmer • VP control function 2400 • Full advanced load diagnostics, Mode 2 and Mode 5 PDSsupport in all models, (2416 mode 2) S 2000 iToolsconfiguration • Complete configuration and cloning support via clip for,2100, 2200, 2200e, 2400, 2100i, 2408I • Custom linearisation facility • Access edit facility • Hardlock support for complete range Series 2000 New features, Available nowMay 2000

  46. 2200 • Safety limit alarm unit (UL certified) • Soft start option, (timed output power limit) • Dual channel DC control and retransmission output • Improved timer/ programmer • Improved VP control function 2400 2408i • DeviceNet comms option • High precision input • 3 additional I/O slots, (2404) • Improved transducer (load cell) scaling and calibration • Improved alarm functionality, (independent PV1, PV2) • High precision input • DeviceNet comms option Series 2000 development, Future release planMay 2000

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