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Machinery Safety Directive 98/37/EC

Machinery Safety Directive 98/37/EC. Free movement of goods. Free movement of goods is one of the 4 basic principles in European Community (EC). Beside the free movement of goods the EC established also: free movement of services , free movement of capital and,

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Machinery Safety Directive 98/37/EC

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  1. Machinery Safety Directive98/37/EC

  2. Free movement of goods Free movement of goods is one of the 4 basic principles in European Community (EC). Beside the free movement of goods the EC established also: • free movement of services, • free movement of capital and, • free movement of workers (people). To establish free movement of goods EU introduced the following principles: harmonization of essential requirements, mutual recognition of conformity assessment procedures , and prevention of new barriers for trade.

  3. Single Market Free movement of goods is a cornerstone of the single market. The mechanisms in place to achive this aim are based on prevention of new barriers to trade mutual recognition and technical harmonisation. Member states of EC: Austria, Belgium, Czech Republic, Cyprus, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Italy, Ireland, Latvia, Lithuania, Luxemburg, Malta, Netherlands, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, United Kingdom; And member states of EFTA: Norway, Iceland, Lichtenstein.

  4. Harmonisation of requirements for products Harmonisation of: • Technical legislation (essential requirements); • Standards; • Conformity assessment procedures; • Market surveillance activities.

  5. Harmonisation of technical legislation 1(2) New Approach Directives - NAD Council Decision on Modules Council Resolutions on New Approach &Global Approach General Product Safety Directive Product Liability Directive

  6. Harmonisation of technical legislation 2(2) • Product Liability Directive – PLD, OJ 85/374/EEC; • General Product Safety Directive – GPS, OJ 92/59/EEC (new 2001/95/EC); • Council Resolution on New Approach (7 May 1985); • Council Resolution on Global Approach (21 December 1989); • Modular Approach Decision – MAD, OJ 90/683/EEC; • Directive 98/34/EC - procedure for the provision of information in the field of technical standards and regulations; • New Approach Directives (24 directives).

  7. New Approach Directives 1(4) • 73/23/EEC Low voltage equipment • 87/404/EEC Simple pressure vessels • 88/378/EEC Toys safety • 89/106/EEC Construction products • 89/336/EEC Electromagnetic compatibility (new directive 2004/108/EC) • 89/686/EEC Personal protective equipment • 90/384/EEC Non-automatic weighing instruments • 90/385/EEC Medical devices: Activeimplantable • 90/396/EEC Appliances burning gaseous fuels

  8. New Approach Directives 2(4) • 92/42/EEC Hot water boilers • 93/15/EEC Explosives for civil uses • 93/42/EEC Medical devices: General • 94/9/EC Equipment and protective systems in potentially explosive atmospheres • 94/25/EC Recreational craft • 94/62/EC Packaging and packaging waste • 96/57/EC Refrigeration appliances • 95/16/EC Lifts • 97/23/EC Pressure equipment

  9. New Approach Directives 3(4) • 98/37/EC Machinery safety • 98/79/EC Medical devices: In vitro diagnostic • 99/5/EC Radio and telecommunications terminal equipment • 00/9/EC Cableway installations designed to carry persons • 00/14/EC Noise • 04/22/EEC Measuring instruments Useful information about New Approach Directives: http://www.newapproach.org

  10. New Approach Directives 4(4) Member states of EC have to implement the New Approach Directives in national technical legislation without any modifications. It is a duty of Member states to cancel all national technical legislation which is in contrary with New Approach Directives.

  11. New Approach Directive Conformity assessment procedures Product complies with all applicable NAD (and EN standards), there are no additional requirements in any member state. The product has free access to the internal market of EC.

  12. Standardisation Harmonised EN standards (the reference numbers are published in Official Journal) are essential tool to implement requirements of NAD. Application of harmonised standards is voluntary. The European Commission gave the mandate for preparation of harmonised EN standards to following institutions: CEN (common standards and standards not in the scope of CENELEC and ETSI), CENELEC (electrotehnical standards), and ETSI (telecommunication standards).

  13. Basic structure of New Approach Directives Standard elements of the New Approach Directives: • Scope (defines the range of products or phenomena covered); • Placing on the market and putting into service; • Essential requirements; • Free movement; • Presumption of conformity; • Safeguard clause; • Conformity assessment procedures; • Notified Bodies (requirements); • CE marking; • Coordination of implementation; • Transposition and transitional provisions.

  14. Purpose of Machinery directive The Directive lays down essential requirements for human health and safety mostly concerning operators and persons near to machinery. The essential safety requirements do not directly concern environmental protection or the technological performance of machinery. Some of them can obviously help to ensure these. By way of an example, intrinsic reduction of machinery noise for the operator helps to reduce environmental noise. It is nevertheless possible that the essential safety requirements are difficult to reconcile with other requirements; the collection of gases from machinery and their discharge outside can be an environmental hazard; compliance with safety clearances can give rise to food hygiene problems. Standardization will endeavour to reconcile these various safety requirements. In the technical fields not covered by a European Directive, the Member States remain free to adopt regulations that are in line with the Treaty.

  15. Scope 1(4) Directive addresses machinery and safety components. The guiding principle is that machinery is fundamentally “mechanical”. However, there are some basic definitions which help to determine what is “machinery”: • an assembly of parts; • the parts must be linked. This does not exclude machinery which is sold dismantledfor ease of transport or in kit form, as the manufacturer is obliged to design hismachinery in accordance with the Directive. • one of the parts must move. This movement must result from external energy(electricity, battery, fuel, etc.) or stored energy (spring, weight). • for a specific application. This implies that machinery which is unfinished, to theextent that it cannot function, is not covered by the Directive.

  16. Scope 2(4) • the term “machinery” also covers an assembly of machines or complex installation. A “complex installation” means an assembly of machinery, appliances and mechanisms which, in order to contribute to the same result, generally the same production, are arranged and installed so as to be interdependent in operation. • Safety components: • electro-sensitive devices to detect persons (non-material barriers, sensor mats, electromagnetic detectors, etc.); • logic units which ensure the safety functions of bi-manual controls; • automatic movable screens (power-operated guards) to protect metalworking presses, injection or compression plastics- or rubber-moulding machines with manual loading or unloading; • roll-over protective structures (ROPS); • falling-object protective structures (FOPS).

  17. Scope 3(4) The examples below illustrate definition of a “safety component”. • emergency stopping devices; • non-return valves designed as safety devices for equipment’s hydraulic systems; • safety belts and restraining devices in the event of overturning; • control or monitoring modules of safety-related parts of control systems, such as the position detectors in a locking mechanism; • products preventing undesired operation of machinery; • products preventing repetition of a machine cycle; • temperature-control products or systems to keep machinery within safe operating limits; • smoke or dust extraction systems for machinery; • guards and their locking mechanisms; • noise reduction enclosures; • anti-derailment mechanisms for suspended lifting machinery; • load control devices for lifting equipment; • hold-to-run controls.

  18. Scope 4(4)

  19. Products excluded from Machinery directive 1(3) The products excluded from the scope of this Directive: • machinery whose only power source is directly applied manual effort, unless it is a machine used for lifting or lowering loads, • machinery for medical use used in direct contact with patients, • special equipment for use in fairgrounds and/or amusement parks, • steam boilers, tanks and pressure vessels, • machinery specially designed or put into service for nuclear purposes which, in the event of failure, may result in an emission of radioactivity, • radioactive sources forming part of a machine, • firearms,

  20. Products excluded from Machinery directive 2(3) • storage tanks and pipelines for petrol, diesel fuel, inflammable liquids anddangerous substances. • means of transport, i.e. vehicles and their trailers intended solely for transporting • passengers by air or on road, rail or water networks, as well as means of transport inso far as such means are designed for transporting goods by air, on public road orrail networks or on water. Vehicles used in the mineral extraction industry shall notbe excluded, • seagoing vessels and mobile offshore units together with equipment on board suchvessels or units, • cableways, including funicular railways, for the public or private transportation ofpersons, • agricultural and forestry tractors, as defined in Article 1(1) of Council Directive74/150/EEC,

  21. Products excluded from Machinery directive 3(3) • machines specially designed and constructed for military or police purposes, • lifts which permanently serve specific levels of buildings and constructions, having acar moving between guides which are rigid and inclined at an angle of more than 15degrees to the horizontal and designed for the transport of: persons, persons and goods, goods alone if the car is accessible, • means of transport of persons using rack and pinion rail mounted vehicles, • mine winding gear, • theatre elevators, • construction site hoists.

  22. Essential health and safety requirements – Annex 1 1(9) • The obligations laid down by the essential health and safety requirementsapply only when the corresponding hazard exists for the machinery or safety component inquestion when it is used under the conditions foreseen by the manufacturer. • The essential health and safety requirements laid down in this Directive aremandatory. However, taking into account the state of the art, it may not bepossible to meet the objectives set by them. In this case, the machinery mustas far as possible be designed and constructed with the purpose ofapproaching those objectives. • The essential health and safety requirements have been grouped according tothe hazards which they cover. • Machinery presents a series of hazards which may be indicated under morethan one heading in this Annex. • The manufacturer is under an obligation to assess the hazards in order toidentify all of those which apply to his machine; he must then design andconstruct it taking account of his assessment.

  23. Essential health and safety requirements – Annex 1 2(9) Definitions For the purpose of this Directive: • ‘danger zone’ means any zone within and/or around machinery in whichan exposed person is subject to a risk to his health or safety; • ‘exposed person’ means any person wholly or partially in a danger zone; • ‘operator’ means the person or persons given the task of installing,operating, adjusting, maintaining, cleaning, repairing or transportingmachinery.

  24. Essential health and safety requirements – Annex 1 3(9) • General requirements: Machinery must be so constructed that it is fitted for its function, and can be adjusted and maintained without putting persons at risk when these operations are carried out under the conditions foreseen by the manufacturer. The aim of measures taken must be to eliminate any risk of accident throughout the foreseeable lifetime of the machinery, including the phases of assembly and dismantling, even where risks of accident arise from foreseeable abnormal situations. Basic elements: • safety integration (machinery design), • materials & products, • lighting, • handling.

  25. Essential health and safety requirements – Annex 1 4(9) • Controls: Control systems must be designed and constructed so that they are safe and reliable, in a way that will prevent a dangerous situation arising. Above all they must be designed and constructed in such a way that: they can withstand the rigours of normal use and external factors, and errors in logic do not lead to dangerous situations. Basic elements of controls: • Starting devices, • Stopping devices (normal, emergency, complex – diffrenet parts of machinery), • Mode selection, • Failure of power supply, • Failure of control systems – circuits, • Software.

  26. Essential health and safety requirements – Annex 1 5(9) • Protection against mechanical hazardsBasic elements: • Stability, • Break-up during operation, • Falling or ejected objects, • Surfaces, edges, angles, • Combined machinery, • Variations in the rotational speed of tools, • Moving parts: moving transmission parts, moving parts directly involved in the process.

  27. Essential health and safety requirements – Annex 1 6(9) • Guards and protection devices (fixed guards, movable guards, adjustable guards restricting access) must be: • be of robust construction, • not give rise to any additional risk, • not be easy to by-pass or render non-operational, • be located at an adequate distance from the danger zone, • cause minimum obstruction to the view of the production process, • enable essential work to be carried out on installation and/or replacement of tools and also for maintenance by restricting access only to the area where the work has to be done, if possible without the guard or protection device having to be dismantled.

  28. Essential health and safety requirements – Annex 1 7(9) • Protection against other hazards: • Electricity supply, • Static electricity, • Other energy supply, • Errors of fitting, • Extreme temperatures, • Fire, • Explosion, • Noise, • Vibrations, • Internal and external radiation • Laser equipment, • Emissions of dust, gases, etc., • Trapping in a machine, • Slipping, tripping, and falling.

  29. Essential health and safety requirements – Annex 1 8(9) • Maintenance: • Machinery maintenance; • Access to operating positions and servicing points, • Isolation of energy sources, • Operator intervention, • Cleaning of internal parts.

  30. Essential health and safety requirements – Annex 1 9(9) • Indicators: • Information devices; • Warning devices; • Warning of residual risks; • Marking; • Instructions.

  31. Flow chart of conformity assessment procedures in Machinery directive

  32. Types of machinery and safety components for which intervention of Notified Body is required 1(5) • Machinery: • Circular saws (single or multi-blade) for working with wood and analogous materials or for working with meat and analogous materials. • Sawing machines with fixed tool during operation, having a fixed bed with manual feed of the workpiece or with a demountable power feed. • Sawing machines with fixed tool during operation, having a manually operated reciprocating saw-bench or carriage. • Sawing machines with fixed tool during operation, having a built-in mechanical feed device for the work-pieces, with manual loading and/or unloading. • Sawing machines with movable tool during operation, with a mechanical feed device and manual loading and/or unloading. • Hand-fed surface planning machines for woodworking.

  33. Types of machinery and safety components for which intervention of Notified Body is required 2(5) • Thicknessers for one-side dressing with manual loading and/or unloading for woodworking. • Band-saws with a fixed or mobile bed and band-saws with a mobilecarriage, with manual loading and/or unloading, for working withwood and analogous materials or for working with meat andanalogous materials. • Combined machines forworking with wood and analogous materials. • Hand-fed tenoning machines with several tool holders forwoodworking. • Hand-fed vertical spindle moulding machines for working withwood and analogous materials. • Portable chainsaws for woodworking.

  34. Types of machinery and safety components for which intervention of Notified Body is required 3(5) • Presses, including press-brakes, for the cold working of metals, with manual loading and/or unloading, whose movable working parts may have a travel exceeding 6 mm and a speed exceeding 30 mm/s. • Injection or compression plastics-moulding machines with manual loading or unloading. • Injection or compression rubber-moulding machines with manual loading or unloading. • Machinery for underground working of the following types: machinery on rails: locomotives and brake-vans, hydraulic-powered roof supports, internal combustion engines to be fitted to machinery for underground working.

  35. Types of machinery and safety components for which intervention of Notified Body is required 4(5) • Manually-loaded trucks for the collection of household refuseincorporating a compression mechanism. • Guards and detachable transmission shafts with universal joints. • Vehicles servicing lifts. • Devices for the lifting of persons involving a risk of falling from avertical height of more than three metres. • Machines for the manufacture of pyrotechnics

  36. Types of machinery and safety components for which intervention of Notified Body is required 5(5) • Safety components • Electro-sensitive devices designed specifically to detect persons inorder to ensure their safety (non-material barriers, sensor mats,electromagnetic detectors, etc.). • Logic units which ensure the safety functions of bimanual controls. • Automatic movable screens to protect the presses. • Roll-over protection structures (ROPS). • Falling-object protective structures (FOPS).

  37. EC Declaration of Conformity 1(2) All machines and safety components must be accompanied by the EC Declaration of Conformity. Content of EC Declaration of Conformity for machinery: • name and address of the manufacturer or his authorised representative established in the Community; • description of the machinery; • all relevant provisions complied with by the machinery; • where appropriate, name and address of the notified body and number of the EC type-examination certificate; • where appropriate, the name and address of the notified body to which the file has been forwarded; • where appropriate, the name and address of the notified body which has carried out the verification; • where appropriate, a reference to the harmonised standards; • where appropriate, the national technical standards and specifications used; • where appropriate,a statement that the machinery must not be put into service until the machinery into which it is to be incorporated has been declared in conformity with the provisions of the Directive; • identification of the person empowered to sign on behalf of the manufacturer or his authorised representatives.

  38. EC Declaration of Conformity 2(2) Content of EC Declaration of Conformity for safety component: • name and address of the manufacturer or his authorised representativeestablished in the Community, • description of the safety component, • safety function fulfilled by the safety component, if not obvious from thedescription, • where appropriate, the name and address of the notified body and thenumber of the EC type-examination certificate, • where appropriate, the name and address of the notified body to whichthe file was forwarded • where appropriate, the name and address of the notified body whichcarried out the verification • where appropriate, a reference to the harmonised standards, • where appropriate, the national technical standards and specificationsused, • identification of the person empowered to sign on behalf of themanufacturer or his authorised representative established in theCommunity.

  39. Instructions 1(2) All machinery must be accompanied by instructions including at leastthe following: • a repeat of the information with which the machinery is marked,except the serial number together with any appropriateadditional information to facilitate maintenance (e.g. addresses ofthe importer, repairers, etc.), • foreseen use of the machinery, • workstation(s) likely to be occupied by operators, • instructions for safe:putting into service,use,handling, giving the mass of the machinery and its variousparts where they are regularly to be transported separately,assembly, dismantling,adjustment,maintenance (servicing and repair), • where necessary, training instructions, • where necessary, the essential characteristics of tools which may befitted to the machinery.

  40. Instructions 2(2) • Where necessary, the instructions should draw attention to ways in whichthe machinery should not be used. • The instructions must be drawn up in one of the Community languagesby the manufacturer or his authorised representative established in theCommunity. On being put into service, all machinery must beaccompanied by a translation of the instructions in the language orlanguages of the country in which the machinery is to be used. • In the case of machinery which may also be intended for use by non-professionaloperators, the wording and layout of the instructions for use,whilst respecting the other essential requirements mentioned above, musttake into account the level of general education and acumen that canreasonably be expected from such operators.

  41. Technical documentation 1(3) • Before drawing up the EC declaration of conformity, the manufacturer, or hisauthorised representative in the Community, shall have ensured and be able toguarantee that the documentation listed below is and will remain available onhis premises for any inspection purposes: • a technical construction file comprising: • an overall drawing of the machinery together with drawings of thecontrol circuits, • full detailed drawings, accompanied by any calculation notes, testresults, etc., required to check the conformity of the machinery withthe essential health and safety requirements, • a list of: the essential requirements of this Directive,standards, andother technical specifications, which were used when themachinery was designed,

  42. Technical documentation 2(3) • a description of methods adopted to eliminate hazards presented bythe machinery, • if he so desires, any technical report or certificate obtained from acompetent body or laboratory , • if he declares conformity with a harmonised standard whichprovides therefore, any technical report giving the results of testscarried out at his choice either by himself or by a competent body orlaboratory, • a copy of the instructions for the machinery; • for series manufacture, the internal measures that will be implemented toensure that the machinery remains in conformity with the provisions ofthe Directive.

  43. Technical documentation 3(3) • The documentation shall be drawn up in one of theofficial languages of the Community, with the exception of theinstructions for the machinery. • The documentation shall be retained and keptavailable for the competent national authorities for at least 10 yearsfollowing the date of manufacture of the machinery or of the last unitproduced, in the case of series manufacture.

  44. Useful internet links • Basic internet page for Machinery Directive:http://europa.eu.int/comm/enterprise/mechan_equipment/machinery/index.htm; • List of harmonised standards:http://europa.eu.int/comm/enterprise/newapproach/standardization/harmstds/reflist/machines.html; • List of Notified Bodies:http://europa.eu.int/comm/enterprise/mechan_equipment/machinery/nb.htm; • Guidelines:http://europa.eu.int/comm/enterprise/mechan_equipment/machinery/index.htm

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