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Central I/O Expansion for SIMATIC Microbox PC 427B

Automation and Drives. P. C IO. Central I/O Expansion for SIMATIC Microbox PC 427B. PC IO Central I/O Expansion. General Information.

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Central I/O Expansion for SIMATIC Microbox PC 427B

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  1. Automation and Drives P C IO Central I/O Expansionfor SIMATIC Microbox PC 427B PC IO Central I/O Expansion

  2. PC IO Central I/O Expansion General Information • The PC IO central I/O expansion is a modular signal input/output unit for application in the SIMATIC Microbox PC 427B. It is excellently suited for industrial applications entailing: • Measuring, open- and closed-loop control tasks, e.g. pick-and-place machines PC IO Central I/O Expansion

  3. PC IO Central I/O ExpansionAssembly • The PC IO central I/O expansion for Microbox PC 427B consists of: • Sensor expansion frame • PC IO KIT 040 • Wiring of the 2 sensor/meter interfaces • Two I/O module variants • PC IO MOD digital 010 • 24 DI, 16 DO • PC IO MOD analog 020 • 8 AI, 8 AO, 4 PT100 • I/O expansion frame • PC IO KIT 030 • Accommodation of up to 2 I/O modules • PC IO Base 400 basic module • PCI104 connection • Connection point for up to 4 I/O modules • 4 sensor/meter interfaces Overview The basic module concept supporting the connection of various I/O modules facilitates a scalable, highly flexible and compact assembly. PC IO Central I/O Expansion

  4. SIMATIC Microbox PC 427B with Integrated Central PC IO I/O Expansion – Configuration Example • 4 sensors/meters • Analog inputs/outputs • 8 analog inputs • 8 analog outputs • 4 PT 100 temperature sensors • Digital inputs/outputs: • 24 digital inputs • 16 digital outputs Overview Very compact design 17 mm 22 mm Example configuration for axis applications with sensor connection, analog and digital central I/O PC IO Central I/O Expansion

  5. Assembly Principle Example 1: Configuration with 1 Base, 2 I/O Modules and Sensor Connection Expansion frame for sensors with sensor cable Digital I/O module with counter-plug for signal line connection Overview Analog I/O module with counter-plug for signal line connection Expansion frame for I/O modules Base 400 basic module PC IO Central I/O Expansion

  6. Assembly Principle Example 2: Configuration with 1 Base and 4 I/O Modules in 2 Expansion Frames Overview PC IO Central I/O Expansion

  7. Available Inputs/Outputs per Employed Base 1 digital module =24 inputs + 16 outputs Overview 1 analog module = 8 inputs + 8 outputs + 4 PT 100 1 base = 4 modules Inputs Outputs AIO with DIO 0 & 64 digital 0 to 4 96 digital 48 digital / 8 analog & 0 to 3 1 72 digital / 8 analog 0 to 2 2 & 32 digital / 16 analog 48 digital / 16 analog PC IO Central I/O Expansion

  8. PC IO I/O ModuleHighlights Maximum compactness High efficiency and flexibility • Realization of up to 4 I/O modules via one PCI104 slot • High flexibility for the selection and expandability of I/O modules • Drivers for various operating systems • Maximum packing density for integration of up to 320 digital I/Os • Direct I/O connection with direct plug connection system Highlights Ruggedness • Suitable for high vibration / shock loads during operation thanks to spring-loaded plug-in terminals System availability • Preventive protection measures for the avoidance of potential failures • Monitoring and diagnostics functionality PC IO Central I/O Expansion

  9. Ruggedness and Maximum Compactness • Suitable for high vibration and shock loads during operation through ... • Spring-loaded plug-in terminals for safe contacting through long-term spring contact force, even under harsh industrial ambient conditions Ruggedness and Compactness • Suitable for space-saving assemblies through ... • Direct plug connection system for direct connection of the signal lines to the analog/digital modules‘ interface without additional terminal block • High I/O integration density: Combination options of the 4 AIO/DIO modules per base: Available inputs/outputs per base AIO with DIO Inputs Outputs 64 digital 0 to 4 96 digital 0 & 48 digital / 8 analog 0 to 3 1 & 72 digital / 8 analog 0 to 2 32 digital / 16 analog 2 & 48 digital / 16 analog The compact and space-saving assembly with an integration density of up to 320 digital I/Os in a Microbox PC 427B facilitates cost-effective machine-level applications PC IO Central I/O Expansion

  10. High Efficiency High efficiency for component expandability through … • Resource-sparing coupling of up to four I/O modules (Fig. 1) to a base module via only one PCI104 slot. High Efficiency Fig. 1: Coupling of up to 4 I/O modules per base Space- and cost-saving module coupling for maximum expansion options PC IO Central I/O Expansion

  11. High Flexibility High flexibility for component selection, expandability and mounting through … • Scalable type and number of inputs and outputs • Digital/analog, incl. PT100 inputs • Up to 3 bases per Microbox • Up to 4 meters/sensors per base • Up to 4 modules per base • Drivers for various operating systems • Windows XP Professional • Windows XP embedded • SICOMP RMOS3 • Parallel combination with distributed I/O components, e.g. via Profibus or Ethernet interface of the Microbox PC 427B Flexibility Cost savings through specific hardware and software configuration adjusted to the application requirements; Application of central and distributed I/O devices for flexible automation concepts with a wide functional diversity PC IO Central I/O Expansion

  12. System Availability • Preventive protection measures for the avoidance of potential failures • Isolated digital inputs and outputs prevent the formation of compensation currents between different voltage potentials • Monitoring and diagnostic functions • Watchdog and heartbeat monitoring mechanisms • Monitoring of communication with I/O modules • Monitoring of digital outputs: signal output in case of • short circuit • undervoltage • line break • overheating System Availability Benefits: Fault-Free Signal Processing for Maximum System Availability and High Productivity PC IO Central I/O Expansion

  13. PC IO BASE 400 Interfaces • Sensor power supply • Internal sensor connection plug from the base to the sensor frame • Base slide switch for setting the module slot number Technical Data • PCI104 bus plug (connection to Microbox basic board) • 4 communication interfaces to • I/O modules PC IO Central I/O Expansion

  14. PC IO MOD Digital 010 andPC IO MOD Analog 020 Interfaces • Communication interface to the base • 1 plug with 4 PT100 connections • 2 plugs with 4 analoginputs and outputs each • 1 plug with 8 fast digital inputs and power supply Technical Data • 2 plugs with 8 digitalinputs and outputs each and power supply PC IO Central I/O Expansion

  15. Maximum I/O Configurations PC104 modules: PC104 modules: PC104 modules: max. 1 base 400 max. 2 bases 400 max. 3 bases 400 2 modules with further functions 1 module with further functions No module with further functions Min. Min. Min. no. of no. of no. of bases bases bases Expansion frame Max. module comb. Expansion frame Max. module comb. Expansion frame Max. module comb. Sensor Sensor Sensor (KIT030) (KIT030) (KIT040) (KIT030) (KIT040) (KIT040) I/O I/O I/O Standard Standard Standard A I/O D I/O A I/O D I/O A I/O D I/O Sensor 0 4 0 6 0 8 1 2 2 1 3 1 5 1 7 2 2 0 1 2 2 2 2 2 4 2 6 0 1 1 3 0 2 0 4 0 2 3 3 3 5 2 2 4 2 4 4 2 2 0 2 0 4 0 6 1 1 2 1 1 1 3 1 5 2 1 1 1 1 2 2 0 2 2 2 4 1 2 1 1 1 2 3 1 3 3 4 2 0 3 1 2 4 0 4 2 2 2 5 1 3 6 0 3 0 2 0 4 2 2 1 1 1 3 1 1 2 2 2 2 0 2 2 8 2 0 2 2 2 Technical Data 3 1 2 4 0 2 0 2 3 1 1 12 0 1 3 3 2 0 3 Note: Max. number of frames per Microbox: 4 (I/O expansion frame + sensor frame + standard expansion frame) Max. number of PC104 modules per Microbox: 3 (base 400 or modules with further functions) Max. number of I/O modules per base: 4 (of which max. 2 analog I/O modules or max. 4 digital I/O modules) Max. number of I/O modules per expansion frame: 2 PC IO Central I/O Expansion

  16. A O PT100 D I D O 1 0 0 0 96 64 2 0 0 0 144 96 2 0 0 0 192 128 2 2 0 1 8 8 4 72 48 2 8 8 4 120 80 2 8 8 4 168 112 0 1 16 16 8 48 32 1 3 0 2 16 16 8 96 64 0 4 0 2 16 16 8 144 96 2 24 24 12 72 48 2 24 24 12 120 80 2 32 32 16 48 32 2 32 32 16 96 64 1 0 0 0 48 32 1 0 0 0 96 64 2 0 0 0 144 96 2 1 1 1 8 8 4 24 16 1 8 8 4 72 48 2 8 8 4 120 80 1 2 1 16 16 8 0 0 1 1 16 16 8 48 32 2 16 16 8 96 64 4 2 24 24 12 24 16 0 3 1 2 24 24 12 72 48 2 32 32 16 0 0 2 32 32 16 48 32 3 40 40 20 24 16 3 48 48 24 0 0 2 0 0 Maximum I/O Configurations PC104 modules: PC104 modules: PC104 modules: max. 1 base 400 max. 2 bases 400 max. 3 bases 400 2 modules with further functions 1 module with further functions No module with further functions Min. Min. Min. no. of no. of no. of bases bases bases Expansion frame Max. connection comb. Expansion frame Max. connection comb. Expansion frame Max. connection comb. Sensor Sensor I/O I/O Sensor I/O (KIT030) (KIT040) (KIT030) (KIT040) (KIT030) (KIT040) Standard Standard Standard Sensor A I A O PT100 D I D O A I A O PT100 D I D O A I 0 48 32 2 0 0 0 96 64 1 1 2 2 8 8 4 24 16 2 8 8 4 72 48 Technical Data 8 2 16 16 8 0 0 0 2 2 2 16 16 8 48 32 2 24 24 12 24 16 2 32 32 16 0 0 3 0 0 0 48 32 12 0 1 3 3 8 8 4 24 16 3 16 16 8 0 0 Hinweis: Max. number of frames per Microbox: 4 (I/O expansion frame + sensor frame + standard expansion frame) Max. number of PC104 modules per Microbox: 3 (base 400 or modules with further functions) Max. number of I/O moduels per base: 4 (of which max. 2 analog I/O modules or max. 4 digital I/O modules) Max. number of I/O modules per expansion frame: 2 PC IO Central I/O Expansion

  17. PC IO I/O ModulesTechnical Data Subject to technical changes/improvements. Technical Data PC IO Central I/O Expansion

  18. PC IO Central I/O Expansion for Application in SIMATIC Microbox PC 427B – Highlights Subject to technical changes/improvements. Technical Data PC IO Central I/O Expansion

  19. PC IO Central I/O Expansion Technical Data Subject to technical changes/improvements. Technical Data PC IO Central I/O Expansion

  20. SIMATIC Microbox PC 427B with Installation of PC IOTechnical Data Subject to technical changes/improvements. Technical Data PC IO Central I/O Expansion

  21. SIMATIC Microbox PC 427B with Installation of PC IO Technical Data Subject to technical changes/improvements. Technical Data PC IO Central I/O Expansion

  22. PC IO Central I/O ExpansionTechnical Data Subject to technical changes/improvements. Technical Data PC IO Central I/O Expansion

  23. PC IO Central I/O ExpansionTechnical Data Subject to technical changes/improvements. Technical Data PC IO Central I/O Expansion

  24. PC IO Central I/O ExpansionTechnical Data Subject to technical changes/improvements. Technical Data PC IO Central I/O Expansion

  25. Automation and Drives P C IO Central I/O Expansionfor SIMATIC Microbox PC 427B PC IO Central I/O Expansion

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