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MODERN CONCEPTS FOR OPEN-WIDTH DYEING

Explore cutting-edge concepts in open-width dyeing, focusing on the Scout Color Padder for knitted fabrics. This advanced dye padder offers a dynamic roller system with deflection control, ensuring precise nip flexibility and optimal color liquor application. Benefits include reduced chemical and water consumption, improved hydrophilicity, and flawless dyeing processes with no crease formation. Results show significant cost reductions of over 20%, higher fixation rates, and a shiny fabric surface free from pilling, enhancing overall fabric quality and sustainability.

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MODERN CONCEPTS FOR OPEN-WIDTH DYEING

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  1. MODERN CONCEPTS FOR OPEN-WIDTH DYEING SCOUT COLOR

  2. DYE PADDER FOR KNITTED FABRICS

  3. DYE PADDER FOR KNITTED FABRICS

  4. DYE PADDER FOR KNITTED FABRICS

  5. DYE PADDER FOR WOVEN FABRICS

  6. TURNING STATION

  7. DEFLECTION CONTROLLED ROLLER SYSTEM

  8. FLEXIBLE CONTROL OF NIP FORM

  9. COLOR LIQUOR FEEDING SYSTEM 25% 25%

  10. DYE LIQUOR DYNAMICS IN THE TROUGH Fabric

  11. DOSING STATION 4:1 (DYE : ALKALI)

  12. ADVANTAGES OF CONTINUOUS PROCESSING ON KNITS: • Bleaching: • - Lower chemical consumption • - Lower water/steam consumption • - Higher hydrophility • - Total reproducibility of preparation • B)Dyeing and Washing: • - Higher fixation rate of dyestuffs • - Lower water/steam consumption • - No crease formation • - Better shrinkage values • - Shiny fabric surface, no pilling • - No salt in effluent Total: Water consumption: 25 l/kg Steam consumption: 2.3 kg/kg Chemical savings: >25% Total cost reduction: >20%

  13. SURFACE – NO HAIRINESS

  14. SHINY SURFACE

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