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Project proposal on safety through design using Designsafe, including benchmarking, translation, and support for students on safety issues. Importance of safety in design and hazard analysis explained.
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Designsafe studies in Biomedical and Mechanical Engineering By Sebastien A. Daleyden Vincent M. Goussen Advisors: Dr Paul King & Bruce Main
ICAM: Institut Catholique d’Arts et Metiers • Advanced school of engineering in France • Last five years • Mechanical engineering • Exchange students for 5 months
Designsafe studies in Biomedical and Mechanical Engineering • Project proposal • About safety • Completed work • Current work • Next steps
Project proposal Safety through design, with the use of Designsafe • Objective 1: • 1. Benchmarking study comparing Europe and the US in safety • 2. Evaluating designsafe for its suitability to the European market, • 3. Translation of designsafe to European language(s) • Objective 2: • Helping students of BME 273 and ME 243 on safety issues
Importance of safety in design Unintentional injuries • Every year 30 millions injuries occur due to manufactured products. • 21 % Design defects • 25 % Inadequate guarding • 44 % Inadequate warning • Cost of $399 billion a year only in the USA; • Fifth leading cause of death; • Due to interaction between machines and their environment and the way people live and work Engineers should more think about the safety of the users... Sources: National safety council (NSC) American Society of Safety Engineers (ASSE)
Importance of safety in design • The main reasons why we should more care about safety are: • Time • Costs • Competition • International Influences • Capturing knowledge • Product liability
Hazard analysis: What is it? Objectives: Tool for engineers and safety practitioners to • identify possible hazards, • provide an evaluation of the risks, • prompt alternative design solutions to mitigate or control the risks to an acceptable level.
Hazard analysis: What is it? Hazard:Potentially dangerous condition, which is triggered by an event, called the cause of the hazard. Risk:hazard that is associated with a severity and a probability of occurrence.
Hazard analysis: What is it? Hazard analysis: Identify all possible hazards potentially created by a product, process or application. Risk assessment:It is the next step after the collection of potential hazards. Risk in this context is the probability and severity of the hazard becoming reality. European standard:EN 1050, Safety of machinery, Principles for risk assessment A guidance for decisions during the design of machinery in order to comply with the essential safety and health requirements.
Hazard analysis: What is it? Hazard analysis flowchart Example of risk matrix used
An useful engineers’ tool: Designsafe dse has developed a fast, easy-to-use tool for engineers and safety professionals to incorporate safety through design by: • identifying hazards • prompting engineers to think about hazards which they otherwise might overlook • conducting a risk assessment for identified hazards • reducing risks in a structured method • preventing accidents and reducing liability • Answering to the EN 1050 requirements
Work completed • Built a background on safety (hazard analysis & risk assessment, CE norms…) • Learnt the use of Designsafe • Prepared a course on hazard analysis and on Designsafe for the ME 243 • Assisted to all presentations of BME 273 class that require a DS analysis • found the main safety websites and safety organizations, a list is available on our homepage (Benchmarking). • Sent surveys to non US Designsafe demo downloader, and international safety organizations. • Meet Bruce Main in Ann Arbor, MI.
Current work Benchmarking : • Settling designsafe as a reference (weaknesses, strong points) • Criteria of analysis: Field of activity (medical, food, chemical, semi-conductor, robotic…), compliance, ease of use, cost, communication, languages, effectiveness ... • Our sources: Internet, feedback of the surveys, study of competitors Students projects: BME: pancreatic enzyme delivery device Uterine Retraction Device Bi-ventricular Assist Device Customization of Teaching Resources ME: Race car Moonbuggy
Future work • Keep on the benchmarking • Recommendations on where to focus efforts for DS version 2 • DS French version • Involving in students’ projects • Preparation of TN Biomedical Engineering conference
For more information…. Please visit our homepage : http://vubme.vuse.vanderbilt.edu/group34_99/ Thanks for your patience and understanding !