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Online Individual Spindle Monitoring System for Ring frames

Online Individual Spindle Monitoring System for Ring frames. Contents. Architecture of Ultimo Ultimo Features at a glance Ultimo Software Views and Reports. Architecture of Ultimo. Architecture (Example of 20 R/F shed). Coordinators. Mobile Alerts. Email Alerts. Network Router.

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Online Individual Spindle Monitoring System for Ring frames

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  1. Online Individual Spindle Monitoring System for Ring frames

  2. Contents Architecture of Ultimo UltimoFeatures at a glance Ultimo Software Views and Reports

  3. Architecture ofUltimo

  4. Architecture (Example of 20 R/F shed) Coordinators Mobile Alerts Email Alerts Network Router Machine Station 20 19 18 17 16 Status board (LCD TV) 15 14 13 PREMIER Ultimo 12 11 Ring frames 10 9 8 PREMIER Ultimo 7 6 5 4 3 Server PC 2 1 Client PCs 4

  5. Architecture (At Ring frame) Power Module Fixed at R/F Main Input Co-Ordinator PREMIER Ultimo Spindle sensors and Section with LED indication Ring Frame Production and Draft Monitoring Sensors Machine Display Unit Machine Station End Breakage and Doff Indication Lamps

  6. Ultimo Features at a glance

  7. Ultimo– Features at a glance Spindle and Section LED indications LED Indications in Spindle and Sections helps operator and maintenance persons 7

  8. Ultimo– Features at a glance Wi-Fi data transmission Data transfer from Ring frame Machine Station to Co-Ordinator is done through Wireless technology • Easier and quicker installation • Minimum maintenance required • Proven technology for large and faster data transfer 8

  9. Ultimo– Features at a glance Machine Display Unit (MDU) at the end of the machine Displays key information and scroll continuously. Useful for operator on prioritizing of patrolling R/Fs. 9

  10. Ultimo– Features at a glance Breaks and Doff Indication Lamps Red Lamps on both sides of the machine for higher breaks. Green Lamp for indicating machine doff status. • User configurable limits for No. of end breaks limit for each machine. • Very useful for operator to pay attention on machines immediately with higher breaks. 10

  11. Ultimo– Features at a glance Draft Monitoring Draft Monitoring sensors on both sides of the Ring frame to continuously monitor the draft ratios. • Effectively monitor draft variations • Easier to find out machines with wrong draft wheels 11

  12. Ultimo– Features at a glance Power Monitoring Monitors the total power consumption by the Ring frame along with other key parameters. • Measures three phase Voltages and Current values • Measures Active Power (kW), Energy (kWh) and the Power Factor (Cos Ø) • Very effective module to measure power related differences between machines. 12

  13. Ultimo– Features at a glance Status Board Large LCD Status board to display the present shed performance through various key monitoring parameters • Instantaneous assessment of shed performance • Live display of all machines status as a layout • Indication of worst machine sides to pay attention • Best performing operators with respect to “em” • Live update of various other key parameters • Remote tool to control the TV screen scrolling 13

  14. Ultimo Software 14

  15. UltimoSoftware • Production • End Breaks • Stops • Stop History • Power • Overall Perf. • Dashboard • Exceptions • Layout • Cop Stage • Power • Draft • Trend & Comparisons Reports Entries Views • Count • Count Change • Operator • Stop Reasons Configurations • Operator Name • Stop groups • Stop Codes • Shift timing 15

  16. UltimoSoftware - Key benefits to users Instantaneous Views Detailed Analysis Reports User Friendly GUI User Defined Report Structures Client – Server Configuration Large Storage of Data 16

  17. UltimoSoftware – Identifies deviations • It is more important to highlight a deviation than to summarize an information. • Ultimo software is designed to identify deviations easily. • Most of the Ultimo screens shows the deviated parameters. 17

  18. Ultimo Software Views 18

  19. Dashboard

  20. Exceptions

  21. End Breaks

  22. Single Spindle 22

  23. Layout

  24. Stops – Month

  25. Stops – Day

  26. Draft Monitoring

  27. Power Monitoring 27

  28. Cop Stage – Shed Level 28

  29. Cop Stage – Machine Level 29

  30. Cop Stage – Machine Side Level 30

  31. Cop Stage – Multiple doffs analysis 31

  32. Power Analysis 32

  33. Status board Screens

  34. Status board Screens

  35. Status board Screens

  36. Status board Screens

  37. Status board Screens

  38. Sample SMS Information SMS Alert SMS

  39. Ultimo Software Reports

  40. Report Features in Ultimo • Report Types • Production • End Breaks • Stops • Stop History • Overall Performance • Trends & Comparisons • Report Grouping • Machine wise • Machine group wise • Count Article wise • Operator wise • Supervisor wise • Report Levels • Machine side wise • Machine wise • Count wise 40

  41. Report Features in Ultimo • Shift Consolidations • Shift reports • Day reports • From any date to any date • Shift wise • Day wise • Consolidated • Separate shifts alone (ex: day shifts only) 41

  42. Report Features in Ultimo • Report Features • All parameters are configurable • Some related parameters are added in each report type (ex: kg parameter added in stop report) • One click switching over between report types, levels and grouping • Soft copy report export (pdf) is possible • Automatic Report Emailing for specified E-Mail addresses 42

  43. Report Features in Ultimo • Report Output formats • Printer • RPT • PDF • Excel • Excel Data • DOC • RTF 43

  44. Example: Production Report 44

  45. Overall Performance Report - 1 48

  46. Overall Performance Report - 1 49

  47. Overall Performance Report - 2 50

  48. Power Monitoring Report 51

  49. Production Report with Targets 52

  50. Ultimo Integration with ERP systems 53

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