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LG PLC Smart I/O

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  1. LG PLCSmart I/O LG Industrial Systems

  2. LG Smart I/O • Smart I/O is: • Open-type remote I/O module, connected with a field network, for real-time • controlling I/O modules distributed in a field • Compact • Compact design supporting DIN Rail Flexible • Supporting four field networks (Rnet/Profibus-DP/DeviceNet/Modbus) • Having various I/O modules (16/32 points, DC/Relay/TR type) • Available to systematise other devices in various ways Easy • Setting parameters easily using dedicated configurator (Sycon) or GMWIN/KGL-WIN without additional programming (Rnet/Profibus-DP/DeviceNet) • Simplification of a program (Modbus) through the LGIS FB (command)

  3. LG Smart I/O 1. Compact Size 16-point Module 32-point Module

  4. LG Smart I/O 2. Four Field Networks Support

  5. LG Smart I/O ♣ Field Network Application Overview AB (Rockwell) -dominated DeviceNet applied in the U.S. and Siemens-dominated Profibus-DP standardised in Europe are a new trend U.S. Europe * The above is the relative data based on the VDC document. * Dedicated network systems are not included. : Network supporting LGIS Remote

  6. LG Smart I/O 3. Various I/O Modules (24 types in total)

  7. POWER CPU CUEA I/O I/O I/O LG Smart I/O • 4. System Configuration - Flexible • LG PLC Interface POWER CPU RUEA I/O I/O I/O GLOFA/Master-K (Master) RNET (1Mbps, Twisted Pair) #2 Smart I/O #3 Smart I/O #N Smart I/O #1 Smart I/O GM7/K80S (Master국) GLOFA-GM (Master) Modbus (RS-422, Max 38.4kbps) #2 Smart I/O #3 Smart I/O #N Smart I/O #1 Smart I/O

  8. POWER CPU PUEA I/O I/O I/O POWER CPU DUEA I/O I/O I/O LG Smart I/O • LG PLC Interface GLOFA/Master-K (Master) Profibus-DP (Max 12Mbps) #2 Smart I/O #3 Smart I/O #N Smart I/O #1 Smart I/O GLOFA/Master-K (Master) DeviceNet (Max 500kbps) #2 Smart I/O #3 Smart I/O #N Smart I/O #1 Smart I/O

  9. LG Smart I/O • Interface with other PLCs Other PLC (Master) Profibus-DP (Max 12Mbps) #2 Smart I/O #3 Smart I/O #N Smart I/O #1 Smart I/O Other PLC (Master) DeviceNet (Max 500kbps) #2 Smart I/O #3 Smart I/O #N Smart I/O #1 Smart I/O

  10. LG Smart I/O • Interface with other PLCs Other PLC (Master) Modbus (RS-422, Max 38.4kbps) #2 Smart I/O #3 Smart I/O #N Smart I/O #1 Smart I/O

  11. LG Smart I/O • PC Interface PC Application Modbus (RS-422, Max 38.4kbps) #2 Smart I/O #3 Smart I/O #N Smart I/O #1 Smart I/O

  12. LG Smart I/O • PC Interface PC Application Profibus-DP (Max 12Mbps) #3 Smart I/O #N Smart I/O #1 Smart I/O #2 Smart I/O PC Application DeviceNet (Max 500kbps) #2 Smart I/O #3 Smart I/O #N Smart I/O #1 Smart I/O

  13. LG Smart I/O Device comparison - DC input module

  14. LG Smart I/O Device comparison – Tr Output module *1 Support afterward: 0.5A/4A (May, 2003)

  15. LG Smart I/O Device comparison - Relay Output module

  16. APMAdvanced Position Module LG PLC LG Industrial Systems

  17. APM (Advanced Position Module) 1. Features • LGIS ASIC-embedded processor for APM • 3-axis linear/2-axis arc interpolation operation • Simultaneous/synchronous/separate operation • Parameter setting with mm, inch, degree, and pulse unit • Parameter, position data change by external device or program • Direct Start by external input signal (without program) 3-axis APM module LGIS ASIC

  18. APM (Advanced Position Module) 2. Specifications ( I ) G4F-PP1 / 2 / 3O G4F-PP1 / 2 / 3D K300S (GM4) Item K200S (GM6) G6F-PP1 / 2 / 3O G6F-PP1 / 2 / 3D Output type Open Collector Differential No. of axes 1, 2, 3 Positioning data 400step/axis Unit mm, inch, degree, pulse Pos. address range -2,147,483,648 ~ +2,147,483,647 Differential output: 1Mpps Open Collector output: 200kpps Max. output pulse Data back-up Flash memory Origin point return Near-zero point dog, Z phase, upper/lower limit switch 0.1 ~ 1200.00 / 6000.00 (mm/min) 0.01 ~ 120.000 / 600.000 (inch/min) 0.01 ~ 120.000 / 600.000 (degree/min) 1 ~ 200000 / 1000000 (pulse/s) Speed range

  19. APM (Advanced Position Module) 2. Specifications ( II ) G4F-PP1 / 2 / 3O G4F-PP1 / 2 / 3D K300S (GM4) Item G6F-PP1 / 2 / 3O G6F-PP1 / 2 / 3D K200S (GM6) K200S Max. 3-axis linear/2-axis arc interpolation Interpolation Control method Position, speed, position/speed, speed/position, PTP Acc/Dec pattern Trapezoidal & S curve Acc/Dec time 4-type Acc/Dec pattern selection available JOG For/Rev Signal / Automatic Operation / Simultaneous Start / Emergency Stop / Speed Position Conversion Ext. command signal Operation indication 17 segment indicator, LED Max. installation Without limit (main and extension base) I/O occupation point 32 point (MASTER-K series only) 40-pin connector Connector

  20. APM (Advanced Position Module) • 3-axis linear interpolation - 3-axis linear interpolation control moves an object to its corresponding point in space Z X Y

  21. APM (Advanced Position Module) • 2-axis circular interpolation - 2-axis circular interpolation moves an object to its corresponding point on the circle Y Start Point (CW) • Easy to manufacture • an object like fan shape, • oval, etc End Point X

  22. Speed Command Time X Time Y Time Z Time APM (Advanced Position Module) • 3-axis simultaneous operation - With one start command, each axis starts its operation simultaneously - 3-axis simultaneous pulse output

  23. APM (Advanced Position Module) • Synchronous operation (by Speed) - Axis synchronous selection by internal/external signal (Synchronous speed ratio) - Application to its subordinate axis for the main axis speed ratio Speed Main Axis Time Sub Axis Time

  24. APM (Advanced Position Module) • Synchronous operation (by Position) - Axis synchronous selection by internal/external signal (Synchronous start by the absolute position of the main axis) - Synchronous start of the subordinate axis by the current position of the main axis Speed Main axis Time Absolute position of main axis Sub axis Time

  25. Speed Time 1st 2nd 3rd APM (Advanced Position Module) • Position Speed Override • Speed change during position operation available by Speed Override command - Temporary operation speed change available

  26. APM (Advanced Position Module) • Position Override - Position Override to the changed position during position operation - Temporary goal position change available during position operation Speed Time Goal position before change Goal position after change

  27. APM (Advanced Position Module) • Acceleration / Deceleration Profile - Trapezoidal & S-curve Acceleration/Deceleration (automatic detection of deceleration point) • Smooth Motor Control (Acc/Dec) Speed Time Trapezoidal Acc/Dec S-curve Acc/Dec

  28. JOG Forward/Reverse Separate Start Simultaneous Start Emergency Stop ZONE 1 / 2 / 3 Output APM (Advanced Position Module) • External Start • Fast control and Easy use thanks to External Start External Signal Types Signal Delay Element Internal Start (Function Block) Delay time = D/I filtering + Program Scan time + FB processing + function processing time (Start delay time occurrence: scores of ms) External Start (Terminal Input) Delay time = function processing time (Start delay time occurrence: scores of s)

  29. APM (Advanced Position Module) 3. APM Software Package - Operation features and information setting in a parameter format • WINDOWS-based software • APM modules support • Powerful parameter editing function (copy, move, undo, redo, etc) • Various monitoring information supply (operation method of each axis, etc) • Profile tracking and operation monitoring available • Profile graph and circular interpolation simulation available • Available to edit operation parameter data in EXCEL

  30. APM (Advanced Position Module) • Operation Parameter - Sets basic operation features and limit value setting for each axis

  31. APM (Advanced Position Module) • Operation Data - Defines separate operation method of each axis, Sub Address, Speed, etc.

  32. APM (Advanced Position Module) • Monitoring (On-line) - Monitors basic operation features and operation status of each axis.

  33. APM (Advanced Position Module) • Profile Tracking (On-line) • Supports real-time monitoring of operation speed change for time axis and saving the tracking screen as a file

  34. APM (Advanced Position Module) • Profile Simulation (Off-line) • Supports virtual operation speed monitoring for each axis and saving its result as a picture file

  35. APM (Advanced Position Module) • Circular Interpolation Simulation (Off-line) • Able to check in advance for the moving trace after position operation with parameter settings when you use circular interpolation function

  36. New HSC(High Speed Counter) LG PLC LG Industrial Systems

  37. New HSC (High Speed Counter) 1. Main Features • 4 types for K300S (GM4) / K200S (GM6) • Separate 2 channels • Improved pulse input speed (200Kpps / 500Kpps) • Broad counting range (32 bits) • 7 functions like comparison, Tr output, etc • Various additional functions

  38. New HSC (High Speed Counter) • Specifications G4F-HO1A G4F-HD1A K300S (GM4) Item G6F-HO1A G6F-HD1A K200S (GM6) Signal Type Open Collector Line Driver Counting Speed Max. 200kHz Max. 500kHZ Counting Range -2,147,483,648 ~ + 2,147,483,647 1-phase input 1 / 2 multiplication Multipli- cation 2-phase input 1 / 2 / 4 multiplication Tr. Output OUT 1 / 2 / 3 Counter Clear / Counter Latch / Interval Counter Input period measurement / Counter per Timebase Additional Function

  39. New HSC (High Speed Counter) • Counter Clear • Changes current value to “0” • Additional function mode ( 1 ) • Additional function EN 1000 900 500 500

  40. New HSC (High Speed Counter) • Counter Latch • Latches current value • Additional function mode (2) • Additional function EN 1000 800 CV: 800 500 500 CV: 500

  41. New HSC (High Speed Counter) • Interval Counter • Monitors the counter value during the interval to count • Additional function mode (3) • Additional function EN Pulse Input 950 1000 750 700 500 500 Counter Value 1000 Setting Time 500 200 200

  42. New HSC (High Speed Counter) • Input Period Measurement • Measures the input pulse every one second or during user-defined period of time • Additional • function mode ( 4 / 5) • Additional function EN Pulse Input 1000 950 1000 850 500 300 200 Clocks per sec. 500 250 mode 4: 1 sec mode 5: user-defined period of time *Period: *Period

  43. PMU(Programmable Monitoring Unit) LG PLC LG Industrial Systems

  44. PMU Lineup PMU-830 12.1” PMU x30 Series PMU-730 10.4” PMU-530 7.5” PMU-830TT PMU-330 5.7” PMU-730TT PMU-730ST PMU-530ST PMU-330TT PMU-330ST PMU-330BT

  45. PMU x30 Series PMU-330 PMU-530 PMU-330TT PMU-330ST PMU-330BT PMU-530ST • 320 x 240 dot, 5.5”/5.7” • 32 bit RISC CPU • Display Element • 256 Color TFT (PMU330TT) • 256 Color STN (PMU330ST) • Blue & White STN (PMU330BT) • Matrix touch-key: 16x12/screen • Various bitmap functions • bitmap touch/lamp, background bitmap • O/S downloading for version upgrade • Flash Memory (screen: 1MB/2MB) • Internal 256K SRAM (data logging/recipe) • RS-232C/422 comm. port • Waterproof (IP65F) • Size: 206 x 136 x 64 (Panel cut: 198 x 128) • Power: 21 ~ 28V DC • 640 x 480 dot, 7.5” • 32 bit RISC CPU • 256 Color STN • Analog touch-key: 640x480 • Various bitmap functions • bitmap touch/lamp, background bitmap • O/S downloading for version upgrade • Flash Memory (screen: 2MB) • Internal 256B SRAM (data logging/recipe) • RS-232C/422 comm. port • Waterproof (IP65F) • Size: 240 x 170 x 62 (Panel cut: 231 x 161) • Power: 21 ~ 28V DC

  46. PMU-x30 Series PMU 730 PMU 830 PMU-730TT PMU-730ST PMU-830TT • 640 x 480 dot, 10.4” • 32 bit RISC CPU • Display Element • 256 Color TFT (PMU 730TT) • 256 Color STN (PMU 730ST) • Matrix touch-key: 32 x 24/screen • Various bitmap functions • bitmap touch/lamp, background bitmap • O/S downloading for version upgrade • Flash Memory (screen: 2MB/4MB) • Internal 256K SRAM (data logging/recipe) • RS-232C/422 comm. & printer port • Waterproof (IP65F) • Size: 305 x 239 x 55 (Panel cut: 294 x 228) • Power: 85 ~ 265V AC (Free) • 800 x 600 dot, 12.1” • 32 bit RISC CPU • 256 Color TFT • Analog touch-key: 800x600 • Various bitmap functions • bitmap touch/lamp, background bitmap • O/S downloading for version upgrade • Flash Memory (screen: 4MB) • Internal 256K SRAM (data logging/recipe) • RS-232C/422 comm. & printer port • Waterproof (IP65F) • Size: 305 x 239 x 55 (Panel cut: 294 x 228) • Power: 85~265V AC (Free)

  47. Data from PLC or controller can be displayed after calculation Displays data with 8 different colours depending on the numeric range variance Numeric & String Display Numeric data display: DEC, HEX, BCD type ASCII CODE, read from PLC or controller, can be displayed with characters

  48. Data input using TENKEY PASSWORD encrypted Data Setting & Clock Display ★ Key display tag Min/max value of data setting & input range limit available ★ Clock Display RTC data display (year, month, date, hour, minute, second) using RTC element embedded in PMU

  49. Touch Function ★ TOUCH Input function: commands PLC touching a specific region on screen Bitmap touch: Displays different bitmaps according to the device status (ON/OFF) after Touch button operation Caption: Displays 2 letters according to the device status (ON/OFF) after Touch button operation Touch colour: Lamp function embedded in Touch button displays the devices status (ON/OFF) after Touch button operation Maximum 10 functions can be set up with one Touch tag

  50. Lamp Function ★ LAMP Tag: displays ON/OFF information of a bit in colour/picture Bitmap lamp: Displays different bitmaps according to the device status (ON/OFF) Caption function: Displays different letters according to the device status (ON/OFF) Data lamp: Displays lamp with 8 colours according to data range